🎯 Designed for Cable Construction Teams Requiring Intelligent, Voice-Guided Safety Verification
🔊 Field Construction CrewsVoice prompts + LCD guide each step, eliminating procedural errors under pressure
📋 Cable Migration & Repair TeamsDual-shooter at 60° creates two short-circuit points for foolproof verification
🛡️ Safety-First OrganizationsTiming + remote control modes keep operators completely isolated during puncture
Product Overview
Every year in power systems, human accidents occur due to manual sawing of wrong live cables. The XHZS506YS Intelligent Cable Spiker completely eliminates this risk. Using a remote-controlled dual-shooter system, it performs destructive verification by piercing the target cable — if the cable is electrified it will explode (confirming danger), and if dead, no reaction occurs (confirming it is safe to cut). This is the only absolute method to verify cable status before sawing.
In power cable construction, migration, and repair work, operators must first identify the target cable among many. While design records and electronic identifiers help determine which cable to work on, the final absolute confirmation requires physical verification through controlled short-circuit — and the XHZS506YS provides this with voice-guided intelligence, dual-mode operation, and complete operator isolation.
🔍 XHZS506YS vs XHZS506S — Intelligent vs Basic: The XHZS506YS features an LCD display showing operation content and control process, voice prompts for step-by-step guidance, Confirm (OK) and Select push-buttons for mode selection, and timing mode for automated 10-second delay puncture. The XHZS506S offers the same core dual-shooter safety with simple indicator-light operation. Choose the XHZS506YS when your team benefits from voice guidance and visual process confirmation.
⚠️ Important Safety Warnings — Read Before Operation
1. Strictly forbidden to test without Nail driving and empty bombs — risk of needle breakage and injury.
2. Strictly forbidden to test without bullets — risk of firing pin breakage.
3. Strictly forbidden to use live ammunition and live nails, or puncture in the air — risk of injury.
4. When the cable is pierced, the shooter body must be grounded reliably.
5. The angle between the dual shooters must NOT be 120° — preferably 60°.
6. This equipment is exclusively for cable puncture. Any other use is at your own risk.
Technical Specifications
Shooter Bodies
2 Spiking Bodies (Dual-Shooter)
Control Interface
LCD Display + Voice Prompt + Confirm/Select Buttons
Operating Modes
Manual Remote Control + Timing Automatic Mode
Remote Control
>10m, Wall Penetration Capable
Control Line Length
5 meters
Fixture Diameter
φ30-150mm
Shooter Angle
Must not be 120°, preferably 60°
Working Power
AC 220V/50Hz Charging; >10 Hours Battery
Controller
270×230×120mm, 2.5kg
Complete Set
470×380×210mm, 15.5kg (Dual Shooter)
Operation Interface
| # |
Component |
Function |
| 1 |
Grounding |
Instrument grounding point — safety protection |
| 2 |
Output 1 |
Connection to shooter body 1 |
| 3 |
Output 2 |
Connection to shooter body 2 |
| 4 |
Charging Port |
DC12V charging port |
| 5 |
Power Switch |
Turn on/off working power |
| 6 |
Confirm (OK) |
Operation function confirmation key |
| 7 |
Select |
Select working mode (Remote / Timing) |
| 8 |
Power Indicator |
Real-time battery level display |
| 9 |
LCD Screen |
Displays operation content and control process |
Components & Packing List
| Item |
Qty |
Description |
| Controller |
1 |
Manages cable puncture action with LCD + voice prompt control |
| Shooter Body |
2 |
Low-speed piston-type device for cable piercing |
| Remote Control |
1 |
Dual-button (A/B) corresponding to Output 1/2 |
| Control Line |
2 |
Connection between controller and shooter bodies |
| Ground Wire / Drill |
1/1 |
Field grounding with drill for reliable earth connection |
| Bullets & Nails |
1 set |
S1 Red (level 5) 50 rounds + PS52C8 50 nails (standard) |
| Cleaning Tools |
1 set |
Screwdriver, socket, test tube brush for shooter maintenance |
| Charger |
1 |
Control box AC 220V/50Hz charging cable |
Nail Specifications
| Cable Diameter |
30mm |
40mm |
50mm |
60mm |
70mm |
80mm |
90mm |
100mm |
| Nail Spec |
PS27C8 |
PS37C8 |
PS47C8 |
PS52C8 |
Consult specification sheet |
Bullet Power Selection
| Color |
Black |
Blue |
Yellow |
Red |
Recommended Use |
| Power Level |
Smallest |
Small |
Middle |
Big (Level 5) |
≤35kV: Yellow / >35kV: Red |
Standard configuration: S1 Red (power level 5) 50 rounds + PS52C8 50 nails.
Operation Guide
Controller Operation — Two Modes:
Manual Remote Control: After installing both shooter bodies, connecting ground, and powering on the controller, press the Select button to choose "Remote Control" mode, then press Confirm (OK). Press remote control buttons A and B following the voice prompts to pierce shooter 1 and shooter 2 respectively.
Timing Automatic Mode: After installation, press Select to choose "Timing" mode, then press Confirm (OK). The controller will automatically pierce shooter 1 and shooter 2 after a 10-second delay, allowing the operator to move to a safe distance.
Important: Keep personnel and the controller as far away from the shooter bodies as possible during puncture. Manage the remote control carefully — once the control wire is connected and the switch is on, the remote can trigger puncture at any time.
Key Features
- LCD display with voice prompt synchronization provides step-by-step operation guidance
- Dual-shooter design creates two short-circuit points — at least one reliably penetrates the cable
- Dual-mode operation: manual remote control + timing automatic (10-second delay for safe evacuation)
- Wireless remote control (>10m, wall penetration) + 5m wired backup for maximum operator isolation
- 60° shooter angle (not 120°) ensures optimal penetration of three-phase "品" shaped cable configuration
- Built-in lithium battery provides 10+ hours continuous operation with AC 220V/50Hz charging
- Compact 15.5kg complete set in integrated carrying case for field deployment
- Over-current and short-circuit protection safeguards controller and shooter electronics
Frequently Asked Questions
Q1: Why must the dual shooters be at 60° and never 120°?
Three-phase cables are typically arranged in a triangular "品" configuration. At 60°, the two shooters approach from complementary angles that maximize the chance of piercing different phases, ensuring at least one nail creates a true short circuit. If placed at 120°, one shooter may align with the gap between phases and miss the conductor entirely. The 60° arrangement is designed specifically for the geometry of three-phase cables — always set the shooters at approximately 60° for reliable results.
Q2: How does the voice prompt + LCD system work together?
The controller's LCD screen displays the current operation mode, status of Output 1 and Output 2, and battery level in real time. Simultaneously, the voice prompt system speaks instructions at each step — guiding the operator through mode selection, confirming settings, and announcing when to press remote buttons A and B. This dual-channel feedback (visual + audio) significantly reduces procedural errors, especially in noisy construction environments or when operators are wearing heavy PPE that limits visual field awareness.
Q3: What safety precautions must be followed before operation?
Six critical safety rules: (1) Never test without nails and bullets installed — the firing pin can break; (2) Never use live ammunition or puncture in open air; (3) Always ground the shooter body reliably; (4) Set shooters at 60°, never 120°; (5) Keep all personnel at a safe distance — use remote control or timing mode; (6) This equipment is exclusively for cable puncture — any other use is prohibited. After each use, clean the shooter body. Every 5 shots, use the included cleaning tools for thorough maintenance.
Q4: How do I troubleshoot if the shooter doesn't fire?
Three common issues: (1) If the bolt is pulled up but cannot lock — the mechanical pin or spring may be oxidized. Remove the barrel, lubricate the electromagnet spring and pin with oil, and cycle the bolt several times (without bullets) to smooth operation. (2) If remote control fires but the shooter has no action — check control line connections, measure DC24V pulse voltage at controller output, or test shooter body electromagnet resistance. (3) If the shooter fires but the bullet doesn't detonate — replace the bullet as moisture may have degraded the powder. For any unresolved issues, contact XZH TEST service.
Q5: What is the after-sales warranty and delivery information?
The XHZS506YS is covered by a 1-year free warranty for product quality issues from the date of purchase, with lifetime repair and technical support available. Standard delivery time is 3-5 working days per unit, packaged in sturdy wooden cases for international shipping. Minimum order quantity is 1 unit, with monthly supply capacity of 500 units. Payment terms are T/T. For any abnormal instrument conditions or faults, contact XZH TEST immediately for the fastest service arrangement.
About XZH TEST
XZH TEST is a professional manufacturer specializing in cable testing, identification, fault detection, and safety verification solutions for power utilities, construction teams, and industrial customers worldwide. With a comprehensive product line including intelligent cable spikers, identifiers, route tracers, and diagnostic systems, XZH TEST delivers reliable, innovative safety solutions for the most demanding professional applications.
Contact us today for a customized cable safety solution tailored to your requirements.
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