Product Overview
The XHSC-60Q Digital Portable High Voltage Burn Through Bridge is a self-contained, field-deployable diagnostic instrument that integrates 60kV burn-through and 600mA intelligent bridge capabilities into one portable platform. Purpose-built for power distribution utility field crews, emergency fault response teams, and independent electrical testing service contractors, it enables rapid deployment to fault sites — converting high-resistance cable faults into precisely locatable low-resistance conditions without requiring a full diagnostic laboratory on site.
Target Audience: Electric utility emergency repair teams, distribution network maintenance crews, third-party cable testing service providers, and electrical engineering contractors — professionals who need a portable, all-in-one instrument that can be loaded into a service vehicle and operational at the fault site within minutes.
Key Features
- Integrated Dual-Mode Design: Combines 60kV burn-through (600mA) and intelligent bridge (600mA) in a single unit — eliminating the need to transport and connect multiple separate instruments to the field.
- Portable & Rugged Construction: Packaged in a pull-rod carrying case with dimensions 30cm × 46cm × 50cm. Designed for vehicle transport and rapid setup at roadside cable pits, substation yards, and urban excavation sites.
- 60kV / 600mA High-Power Burn-Through: Sufficient output to carbonize high-resistance faults (up to tens of kΩ) on 35kV and below cables within minutes, converting them to measurable low-resistance states.
- 600mA Intelligent Bridge: Delivers precise fault distance measurement using the Murray loop principle with ±(0.2%·L+1)m accuracy and 1–50,000m test range — covering everything from short service cables to long distribution feeders.
- Additional Functions: Cable sheath fault pre-location and DC withstand voltage testing — extending the instrument's utility beyond burn-through applications for comprehensive field diagnostics.
- Generator Compatible: Operates from a standard 2kW portable generator, ensuring full functionality at remote or grid-isolated fault sites.
Technical Specifications
| Parameter | Specification |
| Model | XHSC-60Q |
| Burn-Through Voltage | 0 – 60 kV (continuously adjustable) |
| Burn-Through Current | Maximum 600 mA |
| Bridge Output Voltage | 0 – 4 kV (continuously adjustable) |
| Bridge Test Current | Maximum 600 mA |
| Display | 3.5 inch TFT color LCD |
| Positioning Accuracy | ±(0.2%·L + 1) m |
| Test Range | 1 – 50,000 m |
| Additional Functions | Cable sheath fault pre-location, DC withstand voltage test |
| Power Supply | 220 V AC ±10%, 50 Hz; 2 kVA generator compatible |
| Operating Temperature | -10°C to +55°C |
| Dimensions (L × W × H) | 30 cm × 46 cm × 50 cm |
| Brand | XZH TEST |
| Origin | Xi'an, Shaanxi, China |
| Certification | CE |
Applications
- Utility Emergency Response: Rapid deployment to urban and suburban cable faults — restoring power to residential and commercial customers within hours rather than days.
- Distribution Network Maintenance: Routine diagnostic testing on 10kV–35kV distribution feeder cables to identify degrading insulation before faults develop into outages.
- Third-Party Field Testing Services: Independent contractors offering on-demand cable fault location services to multiple utilities, municipalities, and industrial clients — where equipment portability and quick setup translate directly to more billable jobs per day.
- Construction & Excavation Support: Pre-excavation cable integrity verification and post-damage fault location at construction and roadwork sites.
- Substation Cable Diagnostics: Testing of buried cable connections between switchgear, transformers, and outgoing feeders within substation compounds.
How It Works
The XHSC-60Q operates through a two-phase workflow. In burn-through mode, the unit applies a controlled 60kV DC voltage to the faulted cable, progressively carbonizing the high-resistance fault point until its impedance drops to a few ohms. The operator then switches to intelligent bridge mode, where the 600mA bridge current measures the exact distance to the fault with laboratory-grade precision. This single-instrument approach eliminates the logistical complexity of deploying separate burn-through and bridge devices — making it the practical choice for field crews who need to get results fast and move on to the next job.
Packaging & Delivery
| Item | Detail |
| Packaging | Reinforced wooden case with internal foam cushioning |
| Delivery Time | 8 – 10 working days |
| Supply Capacity | 200 units per month |
| Payment Terms | T/T |
Frequently Asked Questions
Q1: How portable is the XHSC-60Q — can one technician transport and operate it?
The XHSC-60Q is packaged in a wheeled pull-rod carrying case measuring 30cm × 46cm × 50cm, approximately 25kg. A single technician can transport it from a service vehicle to the test location. Operation requires connecting the unit to a 220V source or portable generator, attaching the test leads, and following the one-touch control procedure — no heavy lifting equipment or multi-person crew is needed for routine deployment.
Q2: What is the advantage of having burn-through and bridge in one unit versus separate instruments?
Integration means fewer pieces of equipment to load, transport, unpack, connect, and maintain. A combined unit reduces setup time from potentially 30–45 minutes (with separate devices) to under 10 minutes. It also eliminates compatibility issues between different manufacturers' instruments and reduces the total equipment investment cost compared to purchasing separate burn-through and bridge systems.
Q3: Can this instrument perform cable sheath fault location?
Yes. In addition to burn-through and bridge-based insulation fault location, the XHSC-60Q supports cable sheath (jacket) fault pre-location and DC withstand voltage testing. This multi-function capability makes it a comprehensive field diagnostic tool that covers the most common cable testing requirements encountered by utility field crews.
Q4: What kind of cables and voltage levels are supported?
The XHSC-60Q is rated for power cables up to 60kV, covering all common distribution voltages (10kV, 20kV, 35kV) and select sub-transmission cables. It works with all insulation types (XLPE, PILC, EPR), armored and unarmored configurations, and can test cable lengths from 1 meter to 50,000 meters with consistent accuracy.
Q5: What training and support is provided for field service teams?
XZH TEST provides comprehensive support: 12-month warranty, remote technical assistance via video call/email/phone, on-site commissioning and operator training upon request, and rapid spare parts dispatch within 3–5 working days. We also supply detailed English-language operation manuals and quick-reference field guides to ensure your crews can operate the equipment confidently from day one.