The XHHV515-8L is a tie-rod portable integrated high-voltage pulse generator designed specifically for low-voltage cable fault testing and DC withstand analysis at voltages up to 15kV. Delivering 900J discharge energy through an 8μF energy storage capacitor, it is optimized for the low-voltage distribution cable segment where 35kV-rated generators are oversized and impractical.
Integrating an energy storage capacitor, DC high-voltage source, and discharge ball gap into a single tie-rod form factor, the XHHV515-8L features a built-in 0–100 second adjustable time relay for precisely controlled impulse discharge intervals. Separate EMP (impulse) and DC (withstand) output terminals eliminate the need to reconfigure connections when switching between fault location and withstand voltage testing modes. A manual ball-gap discharge button allows operator-triggered impulses. Comprehensive automatic protection covers over-current (8mA/3s), over-voltage, and over-temperature (65°C).
| Control / Port | Function |
|---|---|
| Safety Ground | Instrument chassis ground; must be reliably connected to earth |
| High-Voltage Ground | HV tail grounding; prevents leakage, essential for proper boosting |
| Sampling Ground | Pulse capacitor negative terminal for flashover waveform sampling |
| Discharge Button | Manual ball-gap contact discharge (max 1s per press) |
| HV Start Button | Light on = zero position, button valid; button invalid if light off |
| HV Stop Button | Cuts HV output immediately; triggers auto-discharge; HV light goes out |
| Over-Current Protection | Press to arm; pops up when 8mA >3s is detected |
| Voltage Adjustment | CCW to zero first, then press Start, rotate CW to boost |
| Power Switch | I = AC220V on; 0 = system power off |
| Fuse Holder | AC220V power supply system fuse |
| Power Socket | AC220V working power input port |
| Time Setting | Adjustable discharge interval: 0–100 seconds |
| Ammeter | High-voltage side current indication |
| Voltmeter | High-voltage output kV indication |
| HV Output — EMP | Connect HV output line for impulse discharge mode |
| HV Output — DC | Connect HV output line for DC withstand voltage mode |
| Impact High Voltage | 0–15kV |
|---|---|
| High Voltage Accuracy | 2.5 level |
| Built-in Capacitor | 8μF |
| Discharge Energy | 0–900J |
| Output Voltage Polarity | Negative polarity |
| Impact Power | 400W |
| Operating Mode | Adjustable-rate impulse / Single shot / DC withstand |
| Min DC Output Current | 16mA at 15kV |
| Discharge Interval | 0–100s adjustable (built-in time relay) |
| Over-Temperature Protection | 65°C |
| Over-Current Protection | 8mA (trigger >3 seconds) |
| Included Cables | HV output 2m / Ground 3m / Power 1.8m |
| Power Supply | AC220V±15%, 50Hz±2Hz (60Hz) |
| Ambient Temperature | -20 – +60°C |
The XHHV515-8L is purpose-built for low-voltage distribution network maintenance crews, street lighting and municipal cable service providers, building electrical contractors, and LV cable commissioning engineers—professionals whose daily work centers on cables rated below 15kV. In these applications, 35kV-rated generators introduce unnecessary bulk, weight, and cost. The XHHV515-8L fills this gap with a right-sized alternative: 900J is sufficient for LV fault flashover location, and the 8μF capacitor provides ample energy density for the lower voltage range. The tie-rod design enables easy transport in service vehicles, and the 0–100s timer allows hands-free cyclic discharge during extended fault search operations. For medium-voltage applications (35kV), see the XHHV535 series.
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