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Three-Voltage 2048J High Voltage Surge Generator Trolley 8/16/32kV Cable Fault Locator| XHHV535-4TS

Three-Voltage 2048J High Voltage Surge Generator Trolley 8/16/32kV Cable Fault Locator| XHHV535-4TS

Product Details:
Place of Origin: Xi'an, Shaanxi, China
Brand Name: XZH TEST
Certification: CE, ISO
Model Number: XHHV535-4TS
Detail Information
Place of Origin:
Xi'an, Shaanxi, China
Brand Name:
XZH TEST
Certification:
CE, ISO
Model Number:
XHHV535-4TS
Impulse Voltage:
0~8kV / 0~16kV / 0~32kV Three-stage Adjustable
Built-in Capacitor:
4μF/32kV, 16μF/16kV, 64μF/8kV
Discharge Energy:
2048J @ Each Voltage Level
High Voltage Accuracy:
Class 1.5
Surge Power:
2KVA
Impact Time:
~7s Auto / Manual Adjustable
Working Power:
AC 220V±10%, 50Hz/60Hz
Burn Current:
60mA @ 32kV
Protection:
Over-current, Over-voltage, Over-heat Auto Protection
Dimensions:
534×444×805mm
Weight:
118kg (trolley)
Ambient Temperature:
-20℃~+50℃
Highlight:

High Light

Highlight:

Three-Voltage High Voltage Surge Generator

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2048J Cable Fault Locator

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8/16/32kV Surge Generator Trolley

Trading Information
Minimum Order Quantity:
1 unit
Price:
Negotiable
Packaging Details:
Wooden case with foam padding
Delivery Time:
5-8 work days
Payment Terms:
T/T
Supply Ability:
2000 units per year
Product Description

Three-Voltage High Voltage Surge Generator  XHHV535-4TS

The XHHV535-4TS is a trolley-type high voltage surge generator specifically designed for underground cable fault location testing on power cables rated 35kV and below. Integrating a DC high-voltage source, energy storage capacitor, and discharge ball gap into a single mobile unit, it delivers reliable 2048J impulse energy across three selectable voltage levels.

Key Features

  • Three-Voltage Selectable: 8kV, 16kV, and 32kV outputs with corresponding capacitor banks (64μF, 16μF, 4μF) for versatile testing scenarios
  • 2048J Discharge Energy: Consistent high-energy output at every voltage level ensures reliable cable fault breakdown and pinpointing
  • Class 1.5 Voltage Accuracy: High-precision voltage divider provides real-time accurate measurement on the high-voltage side
  • Zero-Start Protection: Potentiometer returns to zero on startup, preventing accidental high-voltage output
  • Multi-Mode Operation: Supports single surge for distance measurement, cycle surge for pinpointing, and DC withstand voltage testing
  • Auto/Manual Discharge: Timing or manual control discharge modes for flexible field operation
  • Comprehensive Protection: Over-current (8mA threshold), over-voltage, and over-temperature (65°C) automatic protection
  • Built-in Sampling Module: High-precision waveform sampling for cable fault analysis

Technical Specifications

Impulse Voltage 0~8kV / 0~16kV / 0~32kV (adjustable)
Built-in Capacitor 4μF @ 32kV / 16μF @ 16kV / 64μF @ 8kV
Discharge Energy 2048J at each voltage level
Voltage Accuracy Class 1.5
Surge Power 2KVA
Impact Interval Approx. 7 seconds (auto), manual adjustable
Burn Current 60mA @ 32kV, increases as voltage decreases
Working Power AC 220V±10%, 50Hz/60Hz
Ambient Temperature -20℃~+50℃
Dimensions 534*444*805mm
Weight Approx. 118kg

Applications

Ideal for power utilities, cable testing service providers, and industrial maintenance teams performing underground cable fault pre-location, pinpointing, and DC withstand voltage testing on low and medium voltage power distribution networks up to 35kV.

Contact us today for a quotation or technical consultation on the XHHV535-4TS.

▎Frequently Asked Questions

Q: How does a high voltage surge generator work in cable fault detection?

The surge generator discharges a high-energy pulse into the faulty cable, creating a controlled high-voltage arc at the fault point. This arc produces both an acoustic signal (loud thumping sound detectable by ground microphones) and an electromagnetic pulse (detectable by an inductive receiver). By combining acoustic and electromagnetic signal arrival times, operators can pinpoint the exact fault location with precision—a technique known as acoustic-magnetic synchronization.

Q: Which voltage range should I select for different cable types?

Voltage selection follows the cable's rated operating voltage as a general guideline. For low-voltage cables (up to 1kV), use the 8kV or 12kV range. For medium-voltage distribution cables (6-15kV), the 16kV range is appropriate. For high-voltage transmission cables (35kV and above), use the 32kV range. Always consult the cable manufacturer's maximum test voltage specifications and ensure all safety clearances are maintained during high-voltage operation.

Q: What safety precautions must be observed during surge generator operation?

High voltage surge generator testing requires strict safety protocols. Always verify the cable is fully de-energized and isolated from all power sources before connection. Establish a minimum 5-meter safety perimeter around the test zone with warning signs. All personnel must wear appropriate PPE including arc-rated clothing, HV insulating gloves, and dielectric overshoes. The integrated safety features—automatic discharge upon power-off, emergency stop, and zero-voltage interlock—provide additional layers of protection but should never replace proper safety procedures.

Q: What is the advantage of multiple energy levels (Joules) on this unit?

Different energy levels serve different diagnostic purposes. Low energy settings (e.g., 864J–1024J) are ideal for initial fault confirmation and locating high-resistance faults where excessive energy could worsen cable damage. Medium energy (1225J–2048J) provides optimal acoustic signal strength for most routine fault pinpointing. High energy (2450J+) is reserved for very long cables, deep burial scenarios, or high-impedance faults that require stronger arc generation to produce a detectable acoustic signature. The three-level selection allows operators to match energy output to field conditions.

Q: What warranty and support is included with this surge generator?

12-month standard warranty against manufacturing defects with lifetime technical support. CE and ISO 9001:2015 certified. Each unit includes the surge generator, HV output cable, ground cable, discharge rod, user manual, and a heavy-duty trolley with locking casters for safe transport. On-site installation, commissioning, and operator safety training are available upon request. Spare parts including discharge gaps, capacitors, and HV diodes are stocked for rapid replacement.

Ratings & Review

Overall Rating

5.0
Based on 50 reviews for this supplier

Rating Snapshot

The following is the distribution of all ratings
5 stars
100%
4 stars
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All Reviews

J
John Miller
United States Mar 26.2026
We tested the XHHV535-4Z on several underground cable repair jobs in Houston. It helped our team locate faults faster and reduced unnecessary excavation. The equipment is powerful, stable, and easy to operate in the field. A great solution for utility and industrial cable maintenance.
L
Lee
Malaysia Jan 10.2024
Our customized service is incredibly thoughtful: our R&D team can accurately address specific needs, providing tailored solutions for everything from voltage and frequency to environmental adaptation. They quickly provided a perfect solution for the non-standard requirements of our project, truly delivering a bespoke service.