The XHHG521B cable sheath fault locator is a high-voltage bridge cable fault tester designed based on the principle of the Murray bridge. It can be used to locate the breakdown points of various wires and cables after laying, as well as defect points that have not broken down but show low insulation resistance. It can also be used to locate defective points of various cables in the cable factory, making it an essential tool for cable maintenance and repair.
The device uses an electric voltage regulator and an R-type transformer to form a high-voltage constant current source, with keypad control for raising and lowering the voltage. With an open-circuit voltage of 5600V and a short-circuit current of 100mA, it uses a high-sensitivity amplifier and galvanometer for balance indication, forming a balanced bridge with the ratio potentiometer, all placed at high potential. The measuring cable is a specially designed double-core high-voltage rubber cable, and the four-terminal resistance measurement method avoids errors introduced by lead resistance. The panel is entirely at low potential for operator safety.
The instrument is equipped with an LCD display and one-key operation: input the cable length and the fault distance is calculated automatically. The high-voltage source and the bridge are integrated in one portable protective case, giving the device high voltage, light weight, convenient operation and safe use.
| Parameter | Specification |
|---|---|
| Open-circuit Voltage | ≥ 5600V |
| Short-circuit Current | ≥ 100mA (5 ~ 40mA recommended when balancing) |
| Location Accuracy | ±(0.2%·L ± 1) m |
| Weight | 25 kg |
| Working Power | AC 220V (±10%), 50Hz ±1Hz; built-in 8.4V battery |
| Measurement Principle | Murray bridge (balanced bridge method) |
| Display | LCD display, one-key operation, automatic fault distance calculation |
![]()
The XHHG521B is especially suitable for three types of cable faults that are difficult for other methods to handle reliably.
| Fault Type | Description | Why the XHHG521B Works |
|---|---|---|
| Linear high-resistance breakdown | High-resistance breakdown points after cable laying, especially those difficult to burn into low resistance, such as linear high-resistance breakdown of cable middle joints | The constant current source applies 5600V to break down the point; the bridge measures the ratio accurately without needing a low-resistance fault |
| Flashover-type breakdown | Points that break down only under voltage and extinguish when voltage is removed | After breakdown, the constant current source maintains the arc, so a stable current flows through the bridge and the galvanometer has enough sensitivity to balance |
| Low-resistance defect points | Points not broken down but with low insulation resistance, e.g. found by megohmmeter but not breaking down at operating voltage | The bridge method measures the resistance ratio directly, locating the defect before it develops into a full breakdown |
The cable fault location bridge method works as follows: short-circuit the faulty phase of the tested cable with a healthy phase, connect the two arms of the bridge to the faulty phase and the healthy phase respectively, and adjust the adjustable resistor on one arm of the bridge until the bridge is balanced. Using the ratio relationship and the known cable length, the fault distance can be obtained.
If the distances from the two ends of the tested cable to the breakdown point are L1 and L2, the total cable length is L, and the corresponding core resistances are R1 and R2, then after the bridge is balanced, the reading P (in percent) directly gives the fault position: L1 = P% · L. The Murray bridge method for breakdown point location is a classic approach that is convenient and accurate. Its basis is that the core (or shield) resistance is uniform and proportional to the length. The bridge method is relatively simple and its accuracy meets field engineering test requirements, making it especially convenient for two-phase short-circuit faults of cable lines.
When the auxiliary cable has the same cross-section as the faulty cable, the fault position is X = 2 × L × P1%. Pay special attention to the factor "2", because connecting the auxiliary cable doubles the cable length participating in the calculation.
When the auxiliary cable has a different cross-section, convert it to the faulty cable length: if the fault cross-section is Sx and the auxiliary cable cross-section is S, then X = P1% × (1 + Sx/S) × L.
If all three cores of a three-core cable are broken down or short-circuited to each other, select the core with the best insulation resistance as the auxiliary cable. For the reverse-connection check, lower the voltage, discharge, swap the measuring clips, repeat the measurement to get P2, and verify P1 + P2 = 100.
| Panel Element | Function |
|---|---|
| Galvanometer | Electrical balance zero point adjustable |
| Ammeter | Output current indication in mA |
| Voltmeter | High-voltage output indication in kV |
| High-voltage indicator light | Lights up when high voltage is output |
| LCD display | Shows operation content and fault distance |
| Zero-position indicator light | Lights up when voltage output is at zero position |
| Power socket & fuse holder | AC 220V connection and fuse installation |
| Power switch | "I" gear turns on AC 220V, "0" gear turns off |
| Start button | Valid only when the zero-position light is on; starts high-voltage output |
| Stop button | Cuts off high-voltage output when test is completed or abnormal |
| Raise / lower buttons | Increase or decrease the output high voltage |
| Select encoder switch | Rotate to move cursor or modify digits; press to execute or confirm |
| Sensitivity adjustment | Built-in battery power switch and sensitivity adjustment with zero knob |
| Zero adjustment knob | Rotate to make the galvanometer point to zero |
| Balance adjustment | Rotate to make the galvanometer point to zero and read the ratio P1 |
| Battery indicator | Lights up when the built-in battery is working |
| Reference terminal | Connects the reference phase (black clip) |
| Fault terminal | Connects the faulty phase (red clip) |
| Charging port | DC 8.4V charging port for the built-in battery |
| Ground terminal | Instrument grounding point for safety protection |
Every XHHG521B is delivered with the host, a high-power jumper cable set, a power cord, a ground wire, a charger and 5 spare fuses (3A), and is backed by one-year free warranty and lifetime maintenance and technical service. For ordering, training and after-sales support, please contact our sales team.
Overall Rating
Rating Snapshot
The following is the distribution of all ratingsAll Reviews