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Cart-Mounted High Voltage Surge Generator 4μF 2550J DC Impulse Tester for Cable Fault Location Contractors| XHHV535-4T

Cart-Mounted High Voltage Surge Generator 4μF 2550J DC Impulse Tester for Cable Fault Location Contractors| XHHV535-4T

Product Details:
Place of Origin: Xi'an Shaanxi China
Brand Name: XZH TEST
Certification: ISO CE
Model Number: XHHV535-4T
Detail Information
Place of Origin:
Xi'an Shaanxi China
Brand Name:
XZH TEST
Certification:
ISO CE
Model Number:
XHHV535-4T
Highlight:

High Light

Highlight:

Cart-Mounted 4μF Surge Generator

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2550J Cable Fault Impulse Tester

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Integrated DC Withstand Voltage Test

Trading Information
Minimum Order Quantity:
1set
Price:
Negotiable
Packaging Details:
wooden packaging
Delivery Time:
5-8 work days
Payment Terms:
T/T
Supply Ability:
3000unit/year
Product Description
Cart-Mounted High Voltage Surge Generator| XHHV535-4T  Model: XHHV535-4T

Designed for: Power Utility Field Service Teams, Cable Fault Location Contractors, Electrical Testing & Commissioning Engineers

Core Value: Integrated cart-type DC impulse high-voltage generator delivering 2550J discharge energy with a 4μF built-in capacitor — purpose-built for cable fault pinpointing and DC withstand voltage testing in field environments where mobility, reliability, and operator safety are non-negotiable.

XHV535-4T
Who This Equipment Is For

The XHHV535-4T is engineered specifically for professional cable fault location service providers and utility maintenance departments who require a self-contained, mobile high-voltage impulse source that can be deployed directly at the fault site — without the setup complexity of separate transformers, capacitor banks, and control consoles.

1Cable Fault ContractorsPortable cart-mounted design for rapid mobilization between job sites. Single-operator deployment with integrated controls.
2Utility Maintenance TeamsScheduled outage fault location on distribution and transmission cables. Generator-compatible for remote sites.
3Testing & Commissioning EngineersPost-installation DC withstand testing and pre-commissioning verification on newly laid cable circuits.
4Industrial Plant ElectriciansPlant-wide cable diagnostics in refineries, mines, steel mills, and processing facilities with extensive MV cable networks.

Key Specifications
Built-in Capacitor4 μF
Discharge Energy2,550 J
Impulse Voltage Range0–35 kV
Impulse ModeAuto & Manual
Auto Impulse Cycle~7 seconds
Overcurrent Protection10A (low-voltage side)

Integrated Architecture — Five Functions in One Cart

Conventional high-voltage impulse test setups require field interconnection of separate DC power supplies, capacitor banks, discharge sphere gaps, and safety discharge devices — a time-consuming process prone to connection errors and inconsistent performance. The XHHV535-4T eliminates this fragmentation by integrating all five subsystems within a single mobile cart chassis:

Subsystem Integration Benefit
DC High-Voltage Power Source High-frequency HV technology with miniaturized, high-reliability circuit design — eliminates bulky external transformer modules
4μF Energy Storage Capacitor Built-in, pre-wired, and factory-tested — no on-site capacitor bank assembly required
Discharge Sphere Assembly Precisely gapped and calibrated at factory; ruggedized against transport vibration
Automatic Discharge Device Integrated safety discharge circuit with timed auto-discharge — protects operators during cable disconnection
Fault Tester Sampling Module Built-in sampling interface for direct connection to cable fault pre-locator (TDR) and acoustic-magnetic pinpointers

Three Operating Modes — One Control Panel

Operator-Centric Design: The XHHV535-4T adopts a user-centric control philosophy that mirrors the familiar transformer-and-cabinet workflow experienced utility technicians have used for decades — while delivering the performance advantages of modern solid-state HV technology.

  1. Automatic Timed Impulse: Programmable ~7-second auto impulse cycle for systematic cable thumping during acoustic pinpointing — frees the operator to walk the cable route with the acoustic receiver while the generator maintains consistent discharge cadence
  2. Manual Impulse: Arbitrary-timing manual trigger via front-panel control — ideal for verifying acoustic propagation in complex urban trench environments with multiple buried utilities
  3. DC Withstand Voltage Test: Continuous adjustable DC output for insulation resistance assessment, commissioning tests, and post-repair verification — fully integrated, no external DC test set required

Field-Ready Engineering
  • Cart-Mounted Mobility: Rugged wheeled chassis with integrated handle for single-operator transport across paved surfaces, substation gravel, and construction site terrain
  • Impulse-Immune Electronics: Circuit design specifically hardened against the electromagnetic and mechanical shock of repeated 2550J impulse discharges — a distinct advantage over repurposed general-purpose HV power supplies
  • Intuitive Visual Monitoring: Large analog-style voltmeter and ammeter plus digital status indicators for real-time HV output, capacitor charge state, and protection status
  • Generator-Compatible: Operates on standard 220V AC ±10% 50Hz mains or field generator (>2kW) for remote sites without grid power access
  • Overcurrent Protection: 10A low-voltage-side circuit breaker with automatic trip — protects both the instrument and the operator in fault conditions

Applications
Application Scenario
Cable Fault Pinpointing Impulse discharge creates acoustic and electromagnetic signals at the fault point for precise location using acoustic-magnetic receivers
DC Withstand Voltage Testing Post-installation and post-repair verification of cable insulation integrity per IEC standards
Pre-Commissioning Cable Testing New cable circuit verification before energization — identifies installation damage, joint defects, and manufacturing flaws
Periodic Preventive Maintenance Scheduled assessment of aging cable infrastructure to predict remaining service life and prioritize replacement CAPEX

Safety & Operational Precautions
  • Separate ground connections required for HV ground and sampling ground — must not be combined at a single earthing point
  • Always discharge HV output completely before disconnecting test leads — use the integrated automatic discharge function
  • Press "Stop" or power off immediately if any abnormal condition is observed during testing
  • Only qualified high-voltage technicians may operate this equipment — non-professional disassembly voids warranty
  • Transport in the supplied protective case; avoid rough handling and mechanical impact to the capacitor and sphere gap assemblies

Ratings & Review

Overall Rating

5.0
Based on 50 reviews for this product

Rating Snapshot

The following is the distribution of all ratings
5 stars
100%
4 stars
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All Reviews

L
Lee
Malaysia Jan 10.2024
Our customized service is incredibly thoughtful: our R&D team can accurately address specific needs, providing tailored solutions for everything from voltage and frequency to environmental adaptation. They quickly provided a perfect solution for the non-standard requirements of our project, truly delivering a bespoke service.