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Integrated Cable Fault Location System 32kV 2048J Multi-Pulse Trolley TDR Tester for 35kV Cable Detection| XHHV535-4TSB

Integrated Cable Fault Location System 32kV 2048J Multi-Pulse Trolley TDR Tester for 35kV Cable Detection| XHHV535-4TSB

Product Details:
Place of Origin: Shaanxi, China
Brand Name: XZH TEST
Certification: CE/ISO
Model Number: XHHV535-4TSB
Detail Information
Place of Origin:
Shaanxi, China
Brand Name:
XZH TEST
Certification:
CE/ISO
Model Number:
XHHV535-4TSB
System Type:
Integrated Trolley-Mounted Cable Fault Location System
TDR Display:
10.1-inch TFT Touchscreen, 1024x600, 280 Nits
Impulse Voltage:
0-32kV / 0-16kV / 0-8kV (3-stage Switchable)
Built-in Capacitor:
4μF/32kV, 16μF/16kV, 64μF/8kV (3-stage)
Discharge Energy:
2048J
Sampling Frequency:
1MHz-400MHz
Distance Range:
≥120km
Test Methods:
Low-Voltage Pulse, HV Flashover, 8-Time Multi-Pulse
TDR Battery:
10.4Ah Lithium, 5h+ Operation
Working Power Supply:
AC 220V±10% / 50Hz
Highlight:

High Light

Highlight:

32kV cable fault location system

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35kV cable detection tester

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multi-pulse trolley TDR tester

Trading Information
Minimum Order Quantity:
1 Set
Price:
Negotiable
Packaging Details:
Trolley-mounted system in shock-proof foam padded flight cases, export-grade plywood crate with moisture barrier
Delivery Time:
7-15 working days
Payment Terms:
T/T
Supply Ability:
2000unit/year
Product Description

Designed for Power Utilities, Cable Testing Contractors & Field Maintenance Crews

The XHHV535-4TSB is a fully integrated cable fault location system combining a 10.1-inch touchscreen TDR cable fault tester and a 32kV/2048J high-voltage pulse generator on a single ergonomic trolley platform. Supporting low-voltage pulse, high-voltage flashover, and 8-time multi-pulse testing methods, this system handles everything from low-resistance faults to flashover high-resistance faults in power cables rated 35kV and below. Fully compliant with DL/T846-2016 and DL/T474-2017 standards, it replaces a whole bench of separate instruments with one mobile, field-ready solution.

Key Features — High-Voltage Pulse Generator

Three-Stage Voltage & Capacitor Switching — Selectable 32kV/4μF, 16kV/16μF, or 8kV/64μF configurations for optimal energy delivery across different cable types and fault conditions.
Tri-Mode Operation — DC withstand voltage, single-pulse manual discharge, and periodic cycle discharge (auto ~7s interval). One instrument covers insulation testing, fault flashover, and acoustic-magnetic pinpointing workflows.
Built-in Sampling Waveform Module — Integrated high-precision signal feedback device enables seamless waveform acquisition by the TDR tester during high-voltage flashover and multi-pulse testing, eliminating external couplers.
Comprehensive Safety System — Zero-position interlock prevents accidental HV start, overcurrent protection (9A/5s), 105°C over-temperature shutdown, and automatic capacitor discharge on stop. High-voltage and sampling grounds are independently routed.
Ergonomic Trolley Platform — Both the TDR tester and HV generator are mounted on a single wheeled trolley with organized cable management, enabling one-person transport and setup at field sites with limited access.
2.5-Class Precision Metering — Dual analog pointer meters provide real-time voltage and current indication with clear visual feedback during discharge events, making the impulse process instantly observable.

Key Features — TDR Cable Fault Tester

Three Testing Methods — Low-voltage pulse method (300V amplitude), high-voltage flashover method, and 8-time multi-pulse method for comprehensive fault analysis across low-resistance, open-circuit, and high-resistance flashover faults.
10.1-Inch Industrial Touchscreen — Full-color TFT display with 1024×600 resolution and 280-nit brightness, fully readable in direct sunlight. Touch and rotary-knob dual control for gloved-hand operation in the field.
Built-in Megohmmeter — Integrated insulation resistance measurement function allows fault nature diagnosis (low-resistance vs. high-resistance) directly from the tester before selecting the appropriate test method.
120km Range, 0.07m Resolution — 1MHz–400MHz sampling with 10 selectable test ranges. Automatic waveform analysis with manual cursor override for precise fault distance measurement.
5+ Hours Battery Operation — Built-in 10.4Ah lithium battery with fast charging (2 hours to full). Conduct full cable testing workflows at remote sites with no AC power access for the TDR tester.
Waveform Storage & PC Export — Massive onboard storage with Chinese-character file naming. USB export to PC software for archival analysis, report generation, and waveform comparison across maintenance cycles.

Technical Specifications — High-Voltage Pulse Generator

Impulse High Voltage Three levels: 0∼32kV / 0∼16kV / 0∼8kV
Built-in Capacitor Three levels: 4μF/32kV, 16μF/16kV, 64μF/8kV
Discharge Energy 2048J
HV Side Current 0∼60mA
High Voltage Accuracy Class 2.5
Output Polarity Negative polarity
Maximum Power 2000W
Impact Time Auto ∼7s cycle; manual arbitrary
Overcurrent Protection 9A (>5s) low-voltage side
Over-temperature Protection 105°C
Working Power Supply AC 220V ±10% / 50Hz

Technical Specifications — TDR Cable Fault Tester

Sampling Frequency 1MHz∼400MHz
Distance Range ≥120km (10 selectable ranges)
Minimum Resolution 0.07m
Test Blind Zone ≤10m
Low-Voltage Pulse 300V ±15%, 8 pulse widths
Measurement Error ≤ ±(0.5% × L + 1m)
Display 10.1-inch TFT touchscreen, 1024×600, 280 nits
Battery 10.4Ah lithium, 2h charge, 5h+ operation
Operating Temperature -20°C∼+65°C, 90% RH

Application Scenarios

Urban Distribution Grids

Complete fault location workflow for 35kV and below underground cables: fault diagnosis via built-in megohmmeter → pre-location with multi-pulse TDR → precise pinpointing with acoustic-magnetic synchronization. All from one trolley system.

Industrial Plants & Substations

DC withstand voltage testing of transformers, switchgear, and cables during commissioning, plus rapid fault response when production-critical feeders go down. The trolley design enables fast relocation between switch rooms.

Railway & Metro Systems

Fault location on signaling and traction power cables along rail corridors. The trolley-mounted system navigates platforms and service tunnels, while the battery-powered TDR tester operates where AC mains are unavailable.

Third-Party Testing Service Providers

All-in-one system covers 90% of field service calls. Low-voltage pulse for quick checks, 8-time multi-pulse for complex high-resistance faults, and comprehensive waveform storage for client reporting.

Frequently Asked Questions

Q: What makes the XHHV535-4TSB different from a standalone HV surge generator?

The 4TSB is a complete cable fault location system combining a 10.1-inch touchscreen TDR tester with multi-pulse technology and a 32kV/2048J HV pulse generator on a single trolley. Unlike standalone generators, it handles the entire workflow — from fault diagnosis (built-in megohmmeter) through pre-location (TDR) to precise pinpointing — without needing separate instruments or external couplers.

Q: When should I use the multi-pulse method instead of standard high-voltage flashover?

The 8-time multi-pulse method is recommended for high-resistance and flashover faults where traditional HV flashover produces complex cosine-oscillation waveforms that are difficult to interpret. Multi-pulse extends the arc duration at the fault point and captures 8 waveform sets simultaneously, providing a clean short-circuit-like echo for unambiguous distance measurement.

Q: Can the TDR tester operate independently from the HV generator?

Yes. The TDR cable fault tester has a built-in 10.4Ah lithium battery providing 5+ hours of standalone operation. It can be used independently for low-voltage pulse testing, cable length measurement, wave velocity calibration, and insulation resistance testing (megohmmeter function) without the HV generator being powered on.

Q: How do I choose the right voltage/capacitor level for my cable?

Select based on cable voltage rating and fault type: 8kV/64μF for low-voltage cables and low-resistance faults requiring high current; 16kV/16μF for medium-voltage cables and general leakage faults; 32kV/4μF for 35kV cables and high-resistance flashover faults needing maximum breakdown voltage. The three-stage switching is done via a single rotary knob before power-on.

Q: What is the warranty and after-sales support?

Standard warranty is 12 months from delivery covering manufacturing defects, with lifetime technical support and maintenance services. Extended warranty plans are available. We provide remote diagnostics, spare parts supply, and optional on-site commissioning and operator training. Most inquiries receive a response within 24 hours.

Q: Can I export test waveforms for client reports?

Yes. The TDR tester stores waveforms with Chinese-character naming on board. Via USB connection and the included PC software, you can export waveform files, perform detailed analysis, generate reports, and print waveform images. This is particularly valuable for testing service providers who need to document results for their clients.

Need a Custom Configuration?

XZH TEST offers tailored cable fault location systems with adjustable voltage ranges, extended capacitor banks, and integration with acoustic-magnetic pinpointers and route tracers. Contact our engineering team with your field requirements for a personalized quote.

Ratings & Review

Overall Rating

5.0
Based on 50 reviews for this supplier

Rating Snapshot

The following is the distribution of all ratings
5 stars
100%
4 stars
0%
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0%
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All Reviews

J
John Miller
United States Mar 26.2026
We tested the XHHV535-4Z on several underground cable repair jobs in Houston. It helped our team locate faults faster and reduced unnecessary excavation. The equipment is powerful, stable, and easy to operate in the field. A great solution for utility and industrial cable maintenance.
L
Lee
Malaysia Jan 10.2024
Our customized service is incredibly thoughtful: our R&D team can accurately address specific needs, providing tailored solutions for everything from voltage and frequency to environmental adaptation. They quickly provided a perfect solution for the non-standard requirements of our project, truly delivering a bespoke service.