Power Cable Fault Locator | XHGX507C1
The XHGX507C1 power cable fault locator is a complete field system for electric power cable maintenance: a 15W high-power transmitter (300V max direct output, 9 adjustable levels) injects a clear tracing signal, while the receiver traces the cable route, measures depth and current in real time, positively identifies the target cable among up to 20 cables, and — with the optional A-frame — pinpoints insulation damage and sheath fault points using the step-voltage method.
Every year, mis-identified cables and inaccurate fault digging cause unnecessary outages, cable damage and safety incidents in power networks. The XHGX507C1 is engineered to close that gap: pre-calibrate up to 20 cables at the near end (numbered L1–L20), then walk to the remote end and let the receiver confirm each cable with a green check icon and beep before any cutting work begins. Combined with a TDR pre-locator, it forms a complete locate – trace – identify – pinpoint workflow for cable fault repair crews.
Applications & Target Audience: Engineered for electric power utilities, cable maintenance engineers, substation operation and maintenance teams, and high-voltage cable departments that trace power cable routes, identify live or de-energized cables before cutting or jointing, and locate insulation and sheath faults with the optional A-frame accessory.
Key Specifications
| Parameter |
Specification |
| Model |
XHGX507C1 |
| Functions |
Cable/pipe path tracing with direction display, real-time depth and current measurement, cable identification, A-frame grounding-fault finding (optional) |
| Detection Range |
Direct connection: 0–20km; Coupling method: 0–10km; Induction method: suitable for cables buried under 2m |
| Depth Measurement |
0–20m real-time display; center-axis positioning accuracy ±5% (burial depth 0–3m), −10% (burial depth 3–20m) |
| Transmitter Output Power |
15W max, 9 levels adjustable, fully automatic real-time impedance matching |
| Transmitter Output Voltage |
300V max (direct output) |
| Output Frequencies |
11 active: 640Hz, 1.28kHz, 2.56kHz, 3.20kHz, 4.09kHz, 8.19kHz, 10.2kHz, 32.7kHz, 65.6kHz, 81.9kHz, 197kHz; receiver adds 50Hz/60Hz/250Hz passive |
| Output Modes |
Direct connection / coupling clamp / induction — automatically identified by connected accessory |
| Cable Identification |
Up to 20 cables pre-calibrated (L1–L20) with flexible clamp; pass criteria: current ≥0.3mA and within 75%–135% of calibrated value with matched current direction |
| Fault Location (Optional) |
A-frame step-voltage method at 640Hz–3.20kHz for insulation damage, LV cable grounding faults and HV cable sheath faults |
| Receiver Display / Battery |
4.3-inch capacitive touch LCD, sunlight-readable; 8.4V 5200mAh rechargeable lithium battery |
| Transmitter Display / Battery |
5-inch capacitive touch LCD; 11.1V rechargeable lithium iron phosphate battery |
| Clamps |
Transmitter coupling clamp inner diameter Φ125mm; flexible identification clamp inner diameter Φ200mm (larger diameters customizable) |
| Charging |
Transmitter approx. 5–6h full charge (off state); receiver approx. 3–4h; 300–500 charge cycles |
| Working Environment |
−10°C to +40°C, below 80%RH; storage −10°C to +50°C, ≤95%RH non-condensing |
| Safety / EMC |
IEC61010-1 (CAT III 600V / CAT III 300V), IEC61010-031, IEC61326, pollution degree 2 |
Key Features
- 15W High-Power Output, 300V Max: The 9-level transmitter with fully automatic impedance matching drives strong, stable signals along long power cable routes, even with poor grounding and heavy soil attenuation.
- Positive Identification of Live and Dead Cables: Coupling-clamp method identifies live cables without electrical contact; direct connection serves de-energized cables. Calibration values between 75% and 135% with matched current direction confirm the target cable with a green check icon and beep — non-target cables show a red cross.
- A-Frame Fault Pinpointing: The optional A-frame accessory uses the step-voltage method at 640Hz–3.20kHz to locate insulation damage of insulated pipes, grounding faults of unarmored low-voltage cables and sheath faults of high-voltage cables, with directional arrow guidance to the fault point.
- Current Direction Analysis: At 640Hz, 1.28kHz, 2.56kHz and 3.20kHz, the receiver compares signal phase so engineers can distinguish the target cable from parallel cables — eliminating the most common cause of wrong tracing in congested cable corridors.
- Strong Anti-Interference for Live Networks: Ultra-narrowband digital filtering suppresses 50Hz/60Hz power-frequency and harmonic interference from adjacent energized cables; a green/red trust indicator shows whether the reading can be relied upon.
- Three Signal Injection Methods: Direct connection (strongest signal), coupling clamp (non-contact, for live cables) and induction; neutral/ground wire or sheath injection is available for low-voltage cables in service, performed by qualified power workers.
- Real-Time Depth and Current (0–20m): Depth accuracy of the center axis within ±5% (0–3m) and −10% (3–20m); the 45° valley and 80% broad-peak manual methods allow on-site verification of automatic readings.
- Detection Range up to 20km: Direct connection generally reaches 0–20km of cable length and the coupling method 0–10km, covering typical feeder and distribution cable sections.
- Field-Proven Operation: Sunlight-readable 4.3-inch (receiver) and 5-inch (transmitter) capacitive touch LCDs, FM audio that follows signal strength, and a guided wire-cruise interface that helps operators stay exactly above the line.
- Rugged and Safe: Integrated special toolbox withstands about 200kg pressure; IEC61010-1 / IEC61326 compliant; built-in batteries support a full working day of field duty.
Cable Fault Pinpointing Workflow
| Step |
Operation |
| 1. Pre-Location |
Use a TDR cable fault locator to measure the approximate distance to the fault from the test end. |
| 2. Signal Injection |
Connect the XHGX507C1 transmitter by direct connection (de-energized cable) or coupling clamp (live cable) and select 640Hz–3.20kHz. |
| 3. Route Tracing |
Walk the receiver along the route to the estimated fault distance, tracking the peak signal and recording depth and current. |
| 4. Cable Identification |
In multi-cable trenches, clamp the flexible coil on each cable; only the target cable shows a green check with beep. |
| 5. Fault Pinpointing |
Connect the A-frame to the receiver and follow the direction arrows; the signal drops sharply when the fault lies between the two probes. |
| 6. Verification |
Rotate the A-frame 90° to confirm the fault position in both axes before excavation. |
FAQ
Q1: Who is this cable fault locator designed for?
It is designed for electric power utilities, cable maintenance engineers, substation O&M teams and high-voltage cable departments that need to trace power cable routes, identify cables before cutting, and locate insulation or sheath faults with the optional A-frame.
Q2: Can it identify a live cable before cutting?
Yes. For cables in service, use the coupling clamp or the neutral/ground wire or sheath injection method — no operation is performed on the cable itself and both ends of the sheath must be well grounded. Direct connection output must only be used after the cable is confirmed de-energized and isolated.
Q3: What faults can the A-frame locate?
It locates insulation damage of insulated pipes, grounding faults of unarmored low-voltage cables and sheath failures of high-voltage cables (especially single-core cables), using the step-voltage method at 640Hz–3.20kHz.
Q4: How does the 20-cable identification work?
Calibrate each target cable (L1–L20) at the transmitter end in advance. At the remote end, identification passes when the detection current is ≥0.3mA, falls within 75%–135% of the calibrated value and the current direction matches — shown as a green check with beep.
Q5: What range and depth can it provide?
Direct connection generally traces 0–20km and the coupling method 0–10km. Real-time depth measurement covers 0–20m with center-axis accuracy of ±5% (0–3m) and −10% (3–20m); manual 45° valley and 80% broad-peak methods can verify readings on site.
Overall Rating
Rating Snapshot
The following is the distribution of all ratingsAll Reviews