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Cable Digital Burn Through Bridge

Cable Digital Burn Through Bridge

Product Details:
Place of Origin: Shaanxi
Brand Name: XZH TEST
Certification: CE
Model Number: XHSC-60Q
Detail Information
Place of Origin:
Shaanxi
Brand Name:
XZH TEST
Certification:
CE
Model Number:
XHSC-60Q
Output Voltage:
60kV
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XHSC-60Q Digital Burn Through Bridge

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Intelligent Diagnosis Digital Burn Through Bridge

Trading Information
Minimum Order Quantity:
1unit
Price:
Price Negotiable
Packaging Details:
wooden packaging
Delivery Time:
7-10Days
Payment Terms:
T/T
Supply Ability:
100 unit per month
Product Description
Product Overview

The XHSC-60Q Cable Digital Burn Through Bridge is an integrated high-voltage diagnostic instrument combining 60kV burn-through capability with a high-precision 750mA intelligent digital bridge. Engineered specifically for mining operations, tunneling projects, and heavy industrial maintenance contractors, it excels in environments where cables are subjected to extreme mechanical stress, moisture ingress, and operational abuse — conditions that frequently produce complex high-resistance faults requiring both powerful burn-through and micro-level fault pre-location accuracy.

Target Audience: Underground mining electrical maintenance teams, tunnel boring machine (TBM) support crews, heavy industry plant electricians, and third-party cable testing service providers — where every meter of unnecessary excavation in confined or hazardous environments directly impacts safety and project cost.

XHSC-60Q
Key Features
  • Dual-Mode Operation: Burn-through mode delivers 60kV / 400mA for rapid high-resistance fault carbonization; intelligent bridge mode outputs 750mA for ultra-precise fault distance measurement.
  • 750mA High-Precision Bridge: Industry-leading bridge current ensures accurate pre-location even on severely degraded cables with complex fault signatures — minimizing excavation footprint in confined mine galleries and tunnels.
  • Intelligent Digital Control: Microprocessor-governed regulation with real-time LCD monitoring, one-touch mode switching, and automatic safety lockout during high-voltage operations.
  • Compact & Rugged Design: Portable pull-rod plastic case construction suitable for transport through narrow mine shafts and tunnel access points. Built to withstand dusty, humid, and vibration-prone industrial environments.
  • Wide Cable Compatibility: Suitable for high-voltage, large-section, long-distance complex cable systems — including armored, sheathed, and cross-interconnected configurations common in mining and tunneling infrastructure.
  • No Blind Spot: Unlike wave reflection methods, the bridge method provides accurate fault location even on very short cable sections and near-end faults — critical for confined-space installations.
Technical Specifications
Parameter Specification
Model XHSC-60Q
Burn-Through Voltage 0 – 60 kV (continuously adjustable)
Burn-Through Current Maximum 400 mA
Bridge Output Voltage 0 – 4 kV (continuously adjustable)
Bridge Test Current Maximum 750 mA
Display 3.5 inch TFT color LCD
Positioning Accuracy ±(0.2%·L + 1) m
Test Range 1 – 50,000 m
Power Supply 220 V AC ±10%, 50 Hz; 2 kVA generator compatible
Operating Temperature -10°C to +55°C
Dimensions (L × W × H) 30 cm × 46 cm × 50 cm
Brand XZH TEST
Origin Shaanxi, China
Certification CE
Applications
  • Underground Mining: Diagnostics on high-voltage feeder cables powering continuous miners, longwall shearers, conveyor systems, and ventilation fans — where cable damage from rock falls and equipment traffic is routine.
  • Tunnel Boring & Construction: Fault pre-location on TBM trailing cables and site distribution networks, enabling targeted repairs without disrupting advance rates.
  • Heavy Industrial Plants: Steel mills, cement plants, chemical processing facilities — environments where buried cables face thermal cycling, corrosive atmospheres, and vibration-induced degradation.
  • Third-Party Testing Services: Independent electrical testing contractors offering cable diagnostic services to mine operators, construction firms, and industrial facility managers.
How It Works

The XHSC-60Q operates in two complementary modes. In burn-through mode, a controlled 60kV DC output carbonizes the high-resistance fault point, reducing impedance from potentially hundreds of kilo-ohms to single-digit ohms. Once the fault is converted to low resistance, the 750mA intelligent digital bridge precisely measures the distance to the fault using the Murray loop principle — achieving ±(0.2%·L+1)m accuracy without the blind-spot limitations of pulse reflection techniques. This dual-mode workflow ensures reliable fault pre-location even on the most challenging cable systems found in mining and heavy industrial environments.

Packaging & Delivery
Item Detail
Packaging Reinforced wooden case with internal foam cushioning
Delivery Time 7 – 10 working days
Supply Capacity 100 units per month
Payment Terms T/T
Frequently Asked Questions
Q1: What makes the 750mA digital bridge different from standard 600mA models? The 750mA bridge current delivers approximately 25% more test current than standard configurations. In practical terms, this means more reliable fault pre-location on cables with severe insulation degradation, moisture-contaminated splices, or multiple partial failure points — all of which are common in mining and heavy industrial environments. The higher current overcomes residual fault resistance more effectively, resulting in more stable and repeatable distance measurements.
Q2: Can this unit be transported into underground mine shafts? Yes. The XHSC-60Q is packaged in a portable pull-rod plastic case with dimensions of 30cm × 46cm × 50cm, designed to fit through standard mine shaft cages and tunnel access hatches. It can be powered by a portable generator (2kW minimum), making it fully operational in underground or remote locations without grid power access.
Q3: How does the burn-through bridge compare with TDR for mining cable diagnostics? TDR (Time Domain Reflectometry) is effective for low-resistance faults but struggles with the high-resistance faults common in mining — where cables are pinched, crushed, or suffer water ingress. The XHSC-60Q first uses burn-through to convert these high-resistance faults to low resistance, then applies the intelligent bridge for precise distance measurement. This two-step approach is far more reliable than TDR alone for the fault profiles typical in mining operations.
Q4: What cables can the XHSC-60Q test? The XHSC-60Q is suitable for all types of power cables up to 60kV, including XLPE, PILC, EPR-insulated cables, armored and unarmored configurations. It handles large cross-sections, long cable runs up to 50km, and complex systems with GIS terminals and cross-interconnected sheaths. The bridge method eliminates blind spots, making it effective even on very short cable sections.
Q5: What after-sales support and training do you provide for mining operations? XZH TEST provides comprehensive support tailored to mining operations: 12-month warranty on all components, remote technical support via video call and email, on-site commissioning and operator training (available globally), and a spare parts service with 3–5 working day dispatch. We understand that equipment downtime in a mine means production downtime — our support team prioritizes rapid response to keep your operations running.