The XHHV535-4TS is a lab-grade trolley high-voltage surge generator engineered for high-precision cable fault testing and DC withstand voltage analysis at voltage levels up to 35kV. Featuring a unique 3-speed capacitor system (4μF/32kV, 16μF/16kV, 64μF/8kV), it delivers up to 2048J discharge energy with adjustable output levels for precise test waveform acquisition. Built on a heavy-duty trolley chassis at 120kg, the unit provides the stability and durability required in permanent testing facilities.
This device integrates a high-voltage DC source, energy storage capacitor, discharge ball gap, automatic discharge device, and voltage level switching mechanism into a single cart-type platform. Tri-mode operation—DC withstand voltage, single impulse discharge, and periodic cycle discharge—enables comprehensive cable fault characterization. A dedicated communication socket interfaces with cable fault testers for high-voltage flashover waveform sampling. Rated IP54, with zero-start protection and automatic residual voltage discharge after shutdown.
| Control | Function |
|---|---|
| Ammeter | Indicates output current in real time |
| Voltmeter | High-voltage output indication (8/16/32kV ranges combined with voltage level switch) |
| HV Indicator Light | Illuminated = high voltage active; Off = no high voltage output |
| Power Light | Illuminated when main power switch is on |
| Zero Indicator | Voltage knob at zero position; must be lit before high voltage can start |
| Overcurrent Protection Switch | Pressed = overcurrent protection active; Pops up = protection triggered |
| Power Switch | Clockwise on, counterclockwise off; system power control |
| Mode Selector | Three positions: DC (withstand), Single (impulse), Cycle (periodic discharge) |
| Start Button | Initiates high voltage when zero light is on; non-zero = blocked |
| Voltage Control Knob | Continuous adjustment of output voltage; boost enabled only after high voltage start |
| Stop Button | Cuts high-voltage output immediately; triggers automatic residual discharge |
| Voltage Level Switch | Lift-turn-press: 8kV, 16kV, 32kV levels; set before power on |
| Terminal | Function |
|---|---|
| Power Socket (AC220V) | Instrument working power supply input; 220V 50Hz |
| Fuse Holder | AC220V power supply system fuse |
| Signal Socket | Dual-Q line interface to cable fault tester for flashover waveform sampling |
| Safety GND | Instrument chassis ground; must be reliably connected to earth |
| HV GND | High-voltage tail grounding; reliable connection essential to prevent leakage |
| Sampling GND | Pulse energy storage capacitor negative terminal for flashover sampling |
| HV OUT | Dedicated DC high-voltage output terminal |
| Surge Voltage Levels | Level 1: 0–8kV / Level 2: 0–16kV / Level 3: 0–32kV (manual switch, continuous adjustment) |
|---|---|
| Max Surge Energy per Level | Up to 2048J |
| Built-in Capacitor | 4μF/32kV, 16μF/16kV, 64μF/8kV (3-speed) |
| Operating Modes | Single trigger, Cycle, DC withstand |
| Impact Power | 2kVA |
| Impact Time | ~5s automatic, arbitrary manual control |
| Continuous Output Current | 60mA |
| DC Withstand Output | 0–32kV adjustment, 0–20A current indication range |
| Burn Current | 60mA/32kV, 120mA/16kV, 240mA/8kV |
| Voltage Indication | High-voltage side metering, real-time, 1.5-level accuracy |
| Safety Protections | Over-voltage, over-current, overheating; auto-discharge; zero-start interlock |
| Protection Rating | IP54 |
| Dimensions | 534L x 444W x 805H mm |
| Weight | ~120kg (trolley-mounted) |
| Power Supply | AC220V±10%, 50Hz±2Hz (other voltage & 60Hz optional) |
| Included Cables | HV output cable 5m, Ground cable 5m, Power cord 2.5m (customizable lengths) |
The XHHV535-4TS trolley platform is designed for permanent testing laboratories, cable manufacturer QC departments, third-party testing and certification agencies, and utility training centers—environments where equipment stays in a fixed location and where maximum energy output, multi-level testing capability, and instrument-grade waveform acquisition are valued over portability. The 3-speed capacitor system enables voltage-matched testing across low, medium, and high voltage cable ratings. The trolley form factor with IP54 protection makes it suitable for semi-permanent workshop installations and sheltered outdoor test bays. For field-portable applications, refer to the XHHV535-2L (25kg) or XHHV535-4Z (35kg) models.
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