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Portable Arc-Reflection Cable Fault Detection System

Name: Portable Arc-Reflection Cable Fault Detection System
Brand: Xi'an Xu&Hui Electromechanical Technology Co., Ltd.
SKU: XHHV535-4TSC+XHGG502A+XHDD503C+XHGX507
Price: 15500 USD
Availability: InStock

Product Details:

Place of Origin:	China
Brand Name:	XZH TEST
Certification:	CE, ISO
Model Number:	XHHV535-4TSC+XHGG502A+XHDD503C+XHGX507

Detail Information

Place of Origin:

China

Brand Name:

XZH TEST

Certification:

CE, ISO

Model Number:

XHHV535-4TSC+XHGG502A+XHDD503C+XHGX507

Model NO.:

XHHV535-4TSC+XHGG502A+XHDD503C+XHGX507

Power:

Electricity

Customized:

Customized

Transport Package:

Exported Wooden Case

Trademark:

XZH TEST

Origin:

China

HS Code:

9031809090

Supply Ability:

2000PCS/Year

Customization:

Available

After-sales Service:

After Sale Service

Warranty:

12 Months

Highlight:

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Highlight:

Portable Cable Fault Detector Machine

Arc Cable Fault Detector Machine

Trading Information

Minimum Order Quantity:

1 unit

Price:

Negotiable

Packaging Details:

wooden case

Delivery Time:

5-8 days

Payment Terms:

T/T

Supply Ability:

2000PCS/Year

Product Description

Product Overview

The XZH TEST Portable Arc-Reflection Cable Fault Detection System is a fully integrated diagnostic platform for underground power cable networks. Combining a 400 MHz TDR pre-locator with patented multiple-pulse ARC reflection technology, a digital acoustic-magnetic pinpointer, a multi-frequency cable pipe locator, and a 2048J trolley-type high-voltage surge generator, this system delivers professional-grade fault detection from initial pre-location through centimeter-accurate pinpointing. Designed for utility field crews, electrical contractors, and industrial maintenance teams, the system supports cables up to 120 km in length with 0.07 m pre-location resolution and <0.2 m final pinpointing accuracy — enabling rapid, confident fault resolution with minimal excavation.

System Configuration

Product Name	Model	Qty	Key Capability
Cable Fault Pre-Locator	XHGG502A	1	TDR, ICE, ARM (multiple pulse) — 400 MHz, ≥120 km range, 10.1" touch display
Cable Fault Pinpointer	XHDD503C	1	Digital acoustic-magnetic synchronization, <0.2 m accuracy, IP65
Cable Pipe Locator	XHGX507	1	Path tracing, depth/current measurement, cable ID, step voltage (A-frame)
HV Surge Generator (Trolley)	XHHV535-4TSC	1	0–32 kV, 2048 J, 3-speed capacitor bank, trolley cart design

System Components

1. XHGG502A — Cable Fault Pre-Locator (TDR + ARC Reflection)

400 MHz Multi-Pulse High-Resolution Fault Ranging

Advanced industrial-grade pre-locator featuring a 10.1-inch full-color TFT touch display (1024×600, 280-nit LED backlight for direct sunlight readability) and embedded system for safe, stable operation. Supports three test modes: TDR (low-voltage pulse), ICE (impulse current), and patented ARM (Arc Reflection Method with 8-pulse multi-shot). The multiple pulse method acquires 8 waveform sets per single HV impulse, effectively eliminating cosine oscillation interference and dramatically simplifying high-resistance fault analysis. Stores >8,000 LV/HV waveform records and >250 multi-pulse records with USB export to PC. Fully automatic continuous sampling with automatic range setting and waveform analysis.

Sampling Frequency: 1 MHz – 400 MHz
Test Modes: TDR, ICE (impulse current), ARM (8-pulse arc reflection)
Ranging Range: ≥120 km (10 selectable ranges)
Minimum Resolution: 0.07 m | Test Blind Zone: ≤10 m
Measurement Error: ≤±(0.5%×L+1 m)
Pulse Amplitude: 300 V ±15%
Display: 10.1-inch TFT touch, 1024×600, 280-nit sunlight-visible
Weight: 4.7 kg (L358×W284×H168 mm)

2. XHDD503C — Cable Fault Pinpointer

Acoustic-Magnetic Sync — <0.2 m Precision

Professional digital pinpointer using acoustic-magnetic synchronization for precise fault localization. When the surge generator applies HV impulses, the acoustic (thumping) and electromagnetic signals propagate from the fault point at different speeds. The pinpointer captures both via its IP65-rated multi-layer isolated ground sensor, calculates the time difference in real time, and displays synchronized dual-channel waveforms on its 5-inch sunlight-visible touch LCD. Features BNR background noise reduction, mute noise reduction, four selectable filter modes (all-pass/low-pass/high-pass/band-pass), and path deviation indication. 16-level output gain (0–112 dB) with 8-level channel and magnetic gain adjustment.

Acoustic-Magnetic Accuracy: <0.2 m | Path ID Accuracy: <0.5 m
Filtering: All-pass (100–1600 Hz), Low-pass (100–300 Hz), High-pass (160–1600 Hz), Band-pass (200–600 Hz)
Output Gain: 16 levels (0–112 dB) | Output Impedance: 350 Ω
Display: 5-inch touch LCD, sunlight-visible
Battery: 4×18650 lithium, >8 h standby
Protection: IP65 waterproof, multi-layer physical isolation sensor
Weight: 6.5 kg (428L×350W×230H mm)

3. XHGX507 — Cable Pipe Locator (Route Tracer)

Path Tracing, Depth & Current Measurement, Cable Identification

Multi-frequency electromagnetic transmitter-receiver system for underground cable route tracing, depth measurement, current measurement, and cable identification. The transmitter injects stable sinusoidal signals into the cable under test via direct connection, coupling (clamp), or induction methods. The receiver provides bar-graph, arrow guidance, and voice prompts for intuitive one-person operation. Supports four active frequencies plus passive 50 Hz detection, four antenna modes (valley/crest/step voltage/clamp current), and built-in ohmmeter for loop resistance measurement. Includes A-frame for step-voltage ground-fault locating up to 2 MΩ to ground.

Active Frequencies: 815 Hz, 8 kHz, 33 kHz, 83 kHz + Passive 50 Hz
Detection Depth: Up to 10 m | Max Distance: 15 km (direct connection)
Antenna Modes: Valley (zero), Crest (peak), Step voltage, Clamp current (A-frame)
Gain Control: Manual, 100 dB dynamic range | Display: 0–999 digital + bar-graph
Battery Life: Continuous >8 h, Intermittent >16 h
Matching Load: 5 Ω – 3000 Ω | Accuracy: LF ±(1–5)%, RF ±(5–12)%

4. XHHV535-4TS — Trolley-Type High Voltage Surge Generator

2048J Cart-Mounted Impulse Energy Source with 3-Speed Capacitor Bank

Professional trolley-type HV surge generator integrating DC high-voltage source, three-speed energy storage capacitor bank (64 μF/8 kV, 16 μF/16 kV, 4 μF/32 kV), discharge ball gap, automatic discharge device, and voltage-level switching into a single wheeled cart. Delivers 0–2048 J at each voltage level with burn current up to 240 mA for fault conditioning. Supports single trigger, cycle, and DC operating modes with automatic 6–7 second impact timing. Features zero-start safety interlock, over-voltage/over-current/overheating protection, automatic post-operation discharge, and IP54 enclosure. Functions as both a surge generator for fault pinpointing and a DC withstand voltage tester (0–32 kV, 0–20 A).

Impulse Voltage: 0–8 kV / 0–16 kV / 0–32 kV (3-gear adjustable)
Capacitor Bank: 64 μF/8 kV | 16 μF/16 kV | 4 μF/32 kV
Discharge Energy: 0–2048 J at each voltage level
Burn Current: 240 mA @ 8 kV | 120 mA @ 16 kV | 60 mA @ 32 kV
Safety: Zero-start interlock, auto-discharge, 85°C over-temp, IP54
Dimensions: 550L×500W×1000H mm | Weight: ≤130 kg
Power Supply: AC 220 V ±10%, 50 Hz ±2 Hz

Complete System Specifications

Parameter	Specification
System Model	XHHV535-4TSC + XHGG502A + XHDD503C + XHGX507
TDR Sampling Frequency	1 MHz – 400 MHz
Pre-Location Range	≥120 km
Pre-Location Resolution	0.07 m (blind zone ≤10 m)
Pinpointing Accuracy	<0.2 m (acoustic-magnetic)
Path Detection Depth	Up to 10 m (max 15 km distance)
Surge Voltage	0–32 kV (3-gear: 8/16/32 kV)
Discharge Energy	0–2048 J (per voltage level)
Surge Generator Type	Trolley cart-mounted, 3-speed capacitor bank
Brand	XZH TEST
Origin	China
Certification	CE, ISO
Warranty	12 Months

Complete Fault Location Workflow

Cable Insulation Test & Fault CharacterizationPerform initial insulation resistance measurement to confirm fault presence and characterize type (high/low resistance, open/short circuit, flashover).
Fault Pre-Location (XHGG502A)Connect the TDR pre-locator. Use LV pulse for low-resistance/open faults, or ARM multiple-pulse ARC reflection for high-resistance/flashover faults. The instrument automatically captures 8 waveform sets per single HV impulse for reliable distance interpretation.
Route Tracing & Cable Identification (XHGX507)Deploy the cable pipe locator to trace the exact cable path, measure burial depth, and positively identify the target cable from a bundle. Mark the route on the ground surface.
Surge Impulse Generation (XHHV535-4TSC)Apply periodic high-voltage surges at the selected voltage level to create detectable acoustic and electromagnetic transient signals at the fault point for pinpointing.
Precise Pinpointing (XHDD503C)Walk the marked cable route with the acoustic-magnetic pinpointer. Monitor 4 simultaneous time-difference displays — the point where acoustic-magnetic time delay approaches zero is directly above the fault, within <0.2 m.
Cable Repair & Re-TestExcavate precisely at the marked point, repair the cable, and verify service restoration with a final insulation test to confirm operational integrity.

Frequently Asked Questions

Q1: What fault types can the multiple-pulse ARC reflection method handle that conventional TDR cannot?

The 8-pulse ARC Reflection Method (ARM) on the XHGG502A is specifically designed for high-resistance and flashover faults that produce weak or ambiguous reflections under standard TDR. Unlike secondary pulse methods that struggle with cosine oscillation interference, ARM captures 8 waveform sets per single HV impulse — guaranteeing multiple clean, interpretable fault echoes regardless of cable length, fault distance, or oscillation period. This is especially effective for water-ingress faults in paper-insulated cables and high-impedance sheath faults.

Q2: What is the advantage of the trolley-type HV surge generator over portable units?

The XHHV535-4TSC trolley design combines the high energy output of a laboratory-grade surge generator (2048 J at 32 kV) with field mobility. The wheeled cart design (550×500×1000 mm, ≤130 kg) allows single-operator transport across job sites while housing a 3-speed switchable capacitor bank (4/16/64 μF) and providing three operating modes (single trigger, automatic cycle at 6–7 second intervals, and DC withstand voltage testing). The integrated automatic discharge, zero-start interlock, and IP54 enclosure exceed portable unit safety and capability.

Q3: Can this system be operated by a single technician in the field?

Yes. Each component is designed for single-operator deployment with intuitive touch-screen interfaces (10.1-inch on the pre-locator, 5-inch on the pinpointer) and graphical guidance. The XHGX507 cable pipe locator provides bar-graph, arrow, and voice prompts — one person can perform the complete route tracing and depth measurement workflow. The XHHV535-4TSC surge generator is wheeled for easy single-person positioning. A two-person crew is recommended for safety during high-voltage operations per standard utility safety protocols.

Q4: What training, documentation, and after-sales support are provided?

XZH TEST provides comprehensive English-language user manuals, on-site commissioning, and operator training upon request with every system. The 12-month standard warranty covers manufacturing defects, with extended warranty and service contracts available. Remote technical support via email, video call, and phone is included. We supply all necessary accessories: high-voltage output cable (5 m), protective earthing cable (5 m), coupling clamps (Φ150 mm), A-frame for step-voltage detection, chargers, and connection leads.

Q5: What are the delivery time, packaging, and supply capacity?

Standard delivery is 5–8 working days after order confirmation. Each system component is individually packed in reinforced export-grade wooden cases with internal foam cushioning to ensure safe international transit. Minimum order quantity is 1 unit, with T/T payment terms. Annual supply capacity is 2,000 sets, ensuring availability for both individual purchases and large-scale procurement programs.

Packaging & Delivery

Item	Detail
Packaging	Reinforced export-grade wooden cases with internal foam cushioning
Delivery Time	5 – 8 working days
Supply Capacity	2,000 sets per year
Minimum Order Quantity	1 unit
Payment Terms	T/T
Warranty	12 months

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Portable Arc-Reflection Cable Fault Detection System

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Highlight:

Portable Cable Fault Detector Machine

Arc Cable Fault Detector Machine

1. XHGG502A — Cable Fault Pre-Locator (TDR + ARC Reflection)

2. XHDD503C — Cable Fault Pinpointer

3. XHGX507 — Cable Pipe Locator (Route Tracer)

4. XHHV535-4TS — Trolley-Type High Voltage Surge Generator

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