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Three-Phase Transformer Turns Ratio Tester 0.9-10000 TTR Meter Auto Wiring Group Identifier XHBB128B

Three-Phase Transformer Turns Ratio Tester 0.9-10000 TTR Meter Auto Wiring Group Identifier XHBB128B

Product Details:
Place of Origin: Xi'an city,Shaanxi,China
Brand Name: XZH TEST
Certification: CE ISO
Model Number: XHBB128B
Detail Information
Place of Origin:
Xi'an city,Shaanxi,China
Brand Name:
XZH TEST
Certification:
CE ISO
Model Number:
XHBB128B
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Three-Phase Transformer Turn Ratio Tester

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0.9-10000 Range TTR Analyzer

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Automatic Group Identification Instrument

Trading Information
Minimum Order Quantity:
1unit
Price:
Negotiable
Packaging Details:
wooden packaging
Delivery Time:
5-8 work days
Payment Terms:
T/T
Supply Ability:
500 units per month
Product Description
Product Overview
XHBB128B

XHBB128B — Three-Phase Transformer Turn Ratio Tester

0.9–10000 Range • ±0.1% Accuracy • Automatic Group Identification 0–11
The XHBB128B is a professional three-phase transformer turns ratio tester designed for commissioning, production testing, and preventive maintenance of power transformers. It measures the turns ratio or voltage ratio of operating transformers to verify winding correctness, tap changer condition, inter-turn short circuit detection, and parallel operation compatibility. Unlike traditional single-phase ratio bridges with non-intuitive analog readings, the XHBB128B employs a three-phase precision inverter power supply that delivers fast, high-accuracy measurements across a wide 0.9–10000 range. The instrument automatically identifies transformer wiring groups (0–11), supports up to 99 tap positions including asymmetric tapping configurations, and provides a comprehensive diagnostic solution compliant with Ministry of Electric Power preventive test regulations.
Key Features
  • Three-Phase Precision Inverter Power Supply: Replaces single-phase mains power with a precision three-phase inverter source, eliminating mains harmonic interference for consistently accurate measurements even when operating from generator power.
  • Automatic Wiring Group Identification: Automatically identifies transformer connection groups 0–11 with three-phase output, simultaneously measuring inter-phase angles for complete winding configuration analysis.
  • Wide Transformer Compatibility: Supports Z-type, rectifier, grounding, electric furnace, phase-shifting, balance transformers, and other specialized transformer types with the most comprehensive measurement parameters available.
  • Up to 99 Tap Positions: After entering rated parameters, the instrument automatically calculates ratio values, error percentages, and precise tap changer positions — including asymmetric tapping configurations where tap contact position cannot be determined by simple voltage measurement alone.
  • 7-Inch HD Touch Screen: High-definition color LCD with modular display and intuitive step-by-step prompts eliminates the need for manuals during field operation.
  • Comprehensive Safety Protections: Built-in high/low voltage reverse connection protection, inter-turn short circuit protection, tap changer mis-operation protection, and output full short circuit protection for maximum instrument stability.
  • Multi-Interface Data Output: Integrated thermal printer, USB flash drive interface, and RS232 serial port for paperless office integration and flexible data management.
  • Rugged Field-Ready Enclosure: Multi-functional engineering plastic case with cold and temperature resistance, sealed waterproof design, and drop/shock resistance for reliable field testing in demanding environments.
Technical Specifications
Parameter Specification
Test Range 0.9 – 10000
Measurement Accuracy ±0.1% + 2 digits (0.9–500)
±0.2% + 2 digits (501–2000)
±0.5% + 2 digits (2001–10000)
Resolution 0.0001 minimum
Output Voltage Automatically adjusted according to load
Working Power Supply AC220V ±10%, 50 ±1Hz
Ambient Temperature -10°C to +40°C
Relative Humidity ≤85%, no condensation
Host Dimensions 360 × 290 × 170 mm
Cable Box Dimensions 360 × 290 × 170 mm
Host Weight 5.9 kg
Cable Box Weight 5.65 kg
Display 7-inch HD color touch screen LCD, digital backlight adjustment
Data Interfaces Built-in thermal printer, USB storage, RS232 serial communication
Max Tap Positions 99 (supports asymmetric tapping configurations)
Measurement Capabilities

Three-Phase Measurement

Simultaneous Three-Phase Ratio Testing • Group Auto-Identification 0–11
Connect the high-voltage and low-voltage side test leads (yellow/green/red/black) to the corresponding A/B/C/O terminals. After entering the rated high and low voltage values, equal tapping level, and tapping type, the instrument automatically measures the three-phase turns ratio, calculates error values for each phase, identifies the transformer wiring group, and displays the exact tap changer position. The test is completed in seconds with all results shown on the 7-inch touch screen.

Single-Phase Measurement

Single-Phase Transformer Ratio Testing • Precision Accuracy
For single-phase transformers or phase-by-phase verification, select the single-phase measurement mode. The instrument applies test voltage to the designated phase pair and measures the exact turns ratio with the same ±0.1% accuracy. Ideal for single-phase distribution transformers, instrument transformers, and detailed phase-by-phase diagnostic investigations.

Z-Type Transformer Measurement

Specialized Zigzag Transformer Testing • Phase-Shift & Balance Analysis
Dedicated measurement mode for Z-type (zigzag) transformers, rectifier transformers, grounding transformers, electric furnace transformers, phase-shifting transformers, and balance transformers. The instrument applies specialized excitation sequences and measurement algorithms tailored to the unique winding configurations of these transformer types, delivering the most comprehensive measurement parameters available in a portable tester.
Testing Workflow
  1. Connect Test LeadsConnect the high-voltage side leads (A/B/C/O) to the transformer HV terminals and low-voltage side leads (a/b/c/o) to the LV terminals following the on-screen wiring diagram for the selected transformer type.
  2. Input Rated ParametersEnter the transformer rated high and low voltage values, equal tapping level (tapping distance), and tapping type on the 7-inch touch screen. The instrument saves these parameters for automatic error and position calculation across all tap points.
  3. Select Measurement ModeChoose from three-phase, single-phase, or Z-type measurement modes depending on the transformer under test. The instrument applies the appropriate excitation sequence automatically.
  4. Execute MeasurementPress start to initiate the test. The three-phase precision inverter power supply applies test voltage, and the instrument captures ratio values, error percentages, inter-phase angles, and wiring group identification simultaneously.
  5. Save, Print, or Export ResultsReview results on the touch screen. Save data to USB flash drive, print via the built-in thermal printer, or transfer to a PC via RS232 for report generation and archiving.
Applications
Power Transformer Manufacturing: Production-line testing of semi-finished and finished power transformers to verify turns ratio correctness, tap changer functionality, and winding configuration before factory acceptance and shipment.
Transformer Commissioning & Installation: On-site verification of newly installed transformers before energization, establishing baseline ratio data for future preventive maintenance comparisons.
Preventive Maintenance & Diagnostics: Routine testing per Ministry of Electric Power preventive test regulations to detect inter-turn short circuits, tap changer degradation, and winding faults before they cause transformer failure.
Substation & Industrial Testing: Comprehensive ratio analysis of distribution, power, and special-purpose transformers in substations, industrial plants, renewable energy sites, and mining operations.
Frequently Asked Questions
Q1: What transformer types can the XHBB128B test?

The XHBB128B is compatible with virtually all transformer types including standard three-phase and single-phase power transformers, distribution transformers, Z-type (zigzag) transformers, rectifier transformers, grounding transformers, electric furnace transformers, phase-shifting transformers, and balance transformers. The instrument supports wiring groups 0–11 with automatic identification and can measure tap changers with up to 99 positions, including asymmetric tapping configurations.

Q2: How does the three-phase precision inverter power supply improve accuracy?

Traditional ratio testers use single-phase mains power which contains harmonic distortion that affects measurement accuracy. The XHBB128B uses a self-made three-phase precision inverter power supply as the measurement source. This eliminates mains harmonic interference entirely, providing consistent ±0.1% accuracy. When the working power source is a generator (common at remote substations), the measurement quality is completely unaffected since the test voltage is independently synthesized.

Q3: Can the instrument detect inter-turn short circuits?

Yes. One of the key diagnostic capabilities of the XHBB128B is detecting inter-turn short circuits in transformer windings. When a turn-to-turn short circuit exists, the effective turns ratio deviates from the rated value. The instrument measures the actual ratio with 0.0001 resolution and compares it against the expected value, flagging any deviation that exceeds the normal tolerance. Combined with the instrument's built-in inter-turn short circuit protection during testing, it provides both diagnostic capability and operational safety.

Q4: How does tap changer position identification work with asymmetric tapping?

After entering the rated high and low voltage values, equal tapping level (e.g., 1.25% for a 110 ± 8 × 1.25% transformer), and tapping type (number of positions), the instrument automatically calculates the expected ratio for each tap position. During measurement, it compares the measured ratio against all calculated positions and accurately identifies which tap the changer is currently set to. This works even for transformers where the rated tap position is not at the center point, and for asymmetric tapping configurations where the voltage relationship is non-linear across positions.

Q5: What are the purchasing terms and what is included in the package?

The XHBB128B ships as a complete ready-to-use kit including the main test instrument (360×290×170mm, 5.9kg), a separate cable box (same dimensions, 5.65kg) containing all HV and LV test leads, power cable, grounding cable, USB flash drive, and thermal printer paper. Standard delivery time is 5–8 working days. Each unit is packed in a rugged multi-functional engineering plastic case that is cold/temperature resistant, sealed waterproof, and anti-drop/shock protected. XZH TEST provides standard manufacturer warranty with optional extended coverage. Minimum order quantity is 1 unit with T/T payment terms.