logo
Home > Products >
Transformer Tester
>
Portable 20A Digital DC Resistance Tester for Transformer Winding XHZ1020 7-Inch Touch Screen Bluetooth Data Storage

Portable 20A Digital DC Resistance Tester for Transformer Winding XHZ1020 7-Inch Touch Screen Bluetooth Data Storage

Product Details:
Place of Origin: Xi'an, Shaanxi, China
Brand Name: XZH TEST
Certification: ISO
Model Number: XHZ1040
Detail Information
Place of Origin:
Xi'an, Shaanxi, China
Brand Name:
XZH TEST
Certification:
ISO
Model Number:
XHZ1040
Model NO.:
XHZ1040
Customized:
Customized
Transport Package:
Exported Wooden Case
Trademark:
XZH TEST
Origin:
China
Supply Ability:
2000PCS/Year
Customization:
Available
After-sales Service:
Warranty Certificate
Warranty:
12 Months
Highlight:

High Light

Highlight:

20A Transformer DC Resistance Tester

,

Digital Winding Resistance Analyzer

,

Portable Bluetooth Resistance Tester

Trading Information
Minimum Order Quantity:
1 unit
Price:
Negotiable
Packaging Details:
wooden case
Delivery Time:
5-8 days
Payment Terms:
T/T
Supply Ability:
2000 PCS/Year
Product Description
Product Overview
XHZ1020

XHZ1020 — 20A Digital DC Resistance Tester for Transformer Windings

6 Current Ranges (20mA–20A) • 7-Inch Touch Screen • Bluetooth App Control • 1000-Group Storage
The XHZ1020 is a high-speed microcontroller-controlled digital DC resistance tester designed specifically for transformer winding resistance measurement. Transformer DC resistance testing is a mandatory item for semi-finished product inspection, factory acceptance testing, installation, overhaul, tap changer verification, handover testing, and preventive maintenance in the power sector. The instrument checks winding joint welding quality, inter-turn short circuits, tap changer contact condition and position accuracy, lead wire integrity, and parallel conductor strand breakage. Featuring advanced power supply technology with compact size, lightweight design, and excellent repeatability, the XHZ1020 delivers rapid, accurate DC resistance measurements for transformers of all ratings.
Key Features
  • High-Speed MCU Control: Fully automated operation with high-speed microcontroller, delivering rapid measurement completion and intuitive single-touch control via the 7-inch touch screen.
  • Advanced Power Supply Technology: Multiple current ranges (20mA, 1A, 2.5A, 5A, 10A, 20A) with wide measurement coverage, suitable for DC resistance testing of small, medium, and large power transformers.
  • Comprehensive Protection System: Reliable back-EMF protection safeguards the instrument against inductive kickback. Automatic discharge circuitry with audible alarm and clear discharge indication minimizes operator error.
  • Smart Power Management: The instrument continuously operates at minimum power consumption, effectively reducing heat generation and extending component life while maintaining measurement performance.
  • 7-Inch High-Brightness Touch Color LCD: Clearly visible even under direct sunlight. Full touch-screen operation with Chinese/English language switching and selectable color themes for user preference.
  • Multi-Interface Data Output: Bluetooth communication, RS232 serial port, and USB interface for PC connectivity and USB flash drive data storage. Built-in panel-type micro printer with Chinese-character printing capability.
  • Mobile App Control: Compatible with Android phones and tablets via WeChat public account. Download the dedicated app for full remote instrument control, test data storage and upload, and convenient data review.
  • 1000-Group Data Storage: Built-in perpetual calendar clock with power-off memory retains up to 1,000 test data groups, accessible anytime for historical review, comparison, and report generation.
Technical Specifications
Parameter Specification
Output Current Ranges <20mA, 1A, 2.5A, 5A, 10A, 20A
Measurement Phases AB, BC, CA, AN, BN, CN, ab, bc, ca, an, bn, cn
Display 7-inch high-brightness touch color LCD, Chinese/English bilingual, multi-theme
Data Storage 1,000 groups with perpetual calendar clock and power-off retention
Communication Interfaces Bluetooth, RS232, USB (U-disk data export + PC communication)
Printer Built-in panel-type micro printer, Chinese character printing
Mobile App Android phone/tablet control via WeChat public account & dedicated app
Protection Functions Back-EMF protection, automatic discharge with audible alarm, discharge indicator
Temperature Correction Winding temperature input with automatic correction to 75°C
Power Supply AC 220V ±10%, 50Hz
Operating Temperature 0°C to 45°C
Operating Humidity <75% RH
Measurement Methods

Single-Phase Measurement (Standard Method)

Direct Connection • Four-Wire Kelvin Method • Full Phase Selection
Standard four-wire (Kelvin) measurement using separate current (I+, I-) and voltage (V+, V-) leads to eliminate lead resistance error. Select any phase combination from the touch screen menu: AB, BC, CA for three-phase delta windings; AN, BN, CN for star-connected high-voltage windings; ab, bc, ca, an, bn, cn for low-voltage windings. Enter the winding temperature and select the appropriate current range based on the expected resistance value for optimal measurement speed.

Assisted Excitation Method (For YNd11 Transformers)

Magnetic Circuit Assistance • Faster Measurement • Large Capacity Transformers
For large-capacity transformers where the maximum available test current may be insufficient for rapid low-voltage winding measurement, or when faster measurement is desired, the assisted excitation (magnetic circuit assistance) method can be employed. This specialized wiring configuration, applicable to YNd11-connected transformers, applies magnetic field assistance to accelerate core magnetization, significantly reducing measurement settling time for the low-voltage winding DC resistance values Rac, Rba, and Rbc.
Testing Workflow
  1. Safety Preparation & ConnectionVerify the transformer is completely de-energized and isolated. Connect the instrument ground terminal to a reliable earth point. Connect I+/I- current leads and V+/V- voltage leads to the winding under test using the four-wire method.
  2. Configure Test ParametersPower on the instrument (AC 220V). On the 7-inch touch screen, enter the test product model name, winding temperature, reference temperature (typically 75°C), tap changer position, test phase combination, and winding material (copper/aluminum).
  3. Select Current Range & Start MeasurementChoose the appropriate current setting (<20mA to 20A) based on the expected winding resistance. Tap "DC Resistance Measurement" to begin — the display shows "Charging, please wait" and the test result appears within seconds.
  4. Data Management & ExportAfter measurement, tap "Print Data" for an instant hardcopy, "USB Storage" to save to a flash drive, or use Bluetooth/RS232/USB for PC data transfer. Review historical data in the Data Management menu with 1,000-group storage capacity.
  5. Safe Discharge & DisconnectionAfter testing inductive windings, wait for the automatic discharge sequence to complete (indicated by the discharge status indicator). The audible alarm will stop when discharge is complete. Never disconnect test leads before the discharge indication confirms safety.
Applications
Transformer Manufacturing & Factory Testing: Production-line DC resistance measurement of semi-finished and finished transformer windings for quality control, welding inspection, and compliance verification before shipment.
Transformer Commissioning & Handover Testing: On-site verification of winding resistance after installation, transportation, and before energization as part of standardized handover test protocols.
Preventive Maintenance & Tap Changer Verification: Routine testing to detect winding degradation, inter-turn short circuits, tap changer contact degradation, and lead connection issues before they cause transformer failure.
Post-Overhaul & Post-Fault Diagnostics: Winding resistance measurement after transformer overhauls, tap changer replacements, or suspected fault events to verify repair quality and winding integrity.
Frequently Asked Questions
Q1: Why is DC resistance testing critical for transformer maintenance?

Transformer DC resistance testing is a mandatory preventive test item specified by power sector regulations. It verifies the welding quality of winding joints, detects inter-turn short circuits, confirms tap changer contact condition and position accuracy, identifies broken lead wires, and finds strand breakage in parallel-wound conductors. Any of these defects can lead to localized overheating, accelerated insulation aging, and eventual transformer failure if undetected. Regular DC resistance testing provides early warning of developing problems before they escalate into costly outages.

Q2: What current range should I select for my transformer?

The XHZ1020 offers six selectable current ranges from <20mA to 20A. The appropriate current depends on the winding resistance value and transformer size. Higher current settings provide faster core magnetization and quicker measurement for low-resistance, high-power windings. The <20mA range is suitable for high-resistance windings or small instrument transformers. If the selected current exceeds the range capability, the instrument remains in "charging" status without completing the measurement — simply press reset and select a lower current range.

Q3: Why must I wait for the discharge indicator before disconnecting test leads?

Transformers are highly inductive devices. During DC resistance measurement, the winding stores significant magnetic energy. If test leads are disconnected before the stored energy is safely dissipated, the collapsing magnetic field generates a high-voltage inductive kickback that can cause severe Electrocution to personnel and damage the instrument. The XHZ1020 features a built-in automatic discharge circuit that safely dissipates stored energy after measurement or reset. The audible discharge alarm and visual indicator confirm when discharge is complete. Always wait for the indication to stop before removing connections.

Q4: Can I control the XHZ1020 remotely from my mobile phone?

Yes. The XHZ1020 supports remote control via Android smartphones and tablets. Download the dedicated app through the WeChat public account. After searching for the instrument, download and install the app. The app connects to the instrument via Bluetooth, enabling full remote control of all measurement functions, real-time data display, test data storage and upload, and convenient historical data review — ideal for field testing where direct instrument access may be limited.

Q5: What safety precautions should I observe and what is included with the instrument?

Key safety requirements: verify the transformer is de-energized before connection; ensure instrument case is grounded; do not switch tap changers during measurement; if power is lost during testing, wait 30 seconds before disconnecting; do not short other windings; check supply voltage (AC 220V ±10% 50Hz). Each XHZ1020 ships as a complete kit with test leads, power cable, grounding cable, printer paper, and user manual. Standard delivery is 5–8 working days with 1-year warranty and lifetime technical support. Minimum order is 1 unit with T/T payment terms.