The XHXC105 Transformer Demagnetization Tester is a specialized instrument designed to eliminate residual magnetism in large power transformers and instrument transformers after DC resistance testing. Utilizing patented DC frequency attenuation technology, it protects power transformers from inrush current impact during commissioning and ensures safe grid operation. Compared with previous generations, the XHXC105 adds an intelligent automatic degaussing mode, increases the LCD display size for richer information feedback, and features an intuitive two-button operation (red for selection/reset, green for confirmation/start). Most importantly, the demagnetization time has been reduced from the industry-standard 30 minutes to less than 4 minutes per cycle, with effectiveness improved from 80% to over 90%.
Residual magnetism in transformer cores, caused by the inherent hysteresis of ferromagnetic materials after voltage ratio and DC resistance measurements, can lead to severe consequences: half-cycle core saturation producing harmonic-rich inrush currents, increased reactive power consumption, protective relay misoperation, and potential large-scale blackouts due to sympathetic inrush effects on adjacent transformers. The XHXC105 effectively eliminates these risks before transformer commissioning.
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The XHXC105 employs the DC frequency attenuation method—a patented technique that progressively reduces current amplitude while periodically reversing current polarity. By gradually shrinking the magnetic hysteresis loop and enabling magnetic pole mutual cancellation, the instrument achieves deep and thorough demagnetization. The built-in 16-bit AD data acquisition system ensures precise automatic current stabilization and real-time monitoring throughout the degaussing process.
Key Features| Parameter | Specification |
|---|---|
| Degaussing Current | 5A, 1A, 200mA, 5mA (customizable) |
| Degaussing Modes | Manual and Automatic |
| Degaussing Time (Manual) | 3 minutes per cycle |
| Degaussing Time (Automatic) | ≤9 minutes per cycle (full 4-level sweep) |
| Degaussing Effectiveness | ≥90% per cycle (Automatic); ≥80% per cycle (Manual) |
| Degaussing Progress Display | 0–100% real-time with automatic recording |
| Data Acquisition | 16-bit AD high-precision processing |
| Display | LCD 128 × 64 pixel matrix |
| Working Power Supply | AC 220V ±10%, 50Hz ±1Hz |
| Operating Temperature | -25°C to +50°C |
| Operating Humidity | ≤90% RH |
| Weight | 5 kg (net weight, excluding test leads) |
| Fuse | 8A (AC 220V system backup fuse included) |
Unlike general-purpose electrical test instruments, the XHXC105 is purpose-built for organizations managing high-voltage power assets where commissioning reliability is mission-critical:
✅ Power Transmission & Distribution Utilities — Grid operators performing pre-commissioning validation of 35kV–330kV+ power transformers at substations, where residual magnetism poses direct risks of protective relay misoperation and cascading grid failures.
✅ Transformer Manufacturing Quality Control — QC departments conducting post-production residual magnetism verification before shipment, ensuring transformers arrive at customer sites ready for safe immediate commissioning.
✅ High-Voltage Substation Maintenance Teams — Field service crews requiring a portable (5 kg), fast (under 4 minutes), and easy-to-operate (two-button) tool for routine transformer maintenance and post-repair testing.
✅ Electrical Testing & Commissioning Service Providers — Third-party testing companies offering specialized transformer pre-commissioning services, where the XHXC105's combination of speed, accuracy, and detailed progress reporting provides a competitive advantage.
Q1: Why is transformer demagnetization necessary before commissioning?
After DC resistance testing or voltage ratio measurements, residual magnetism remains in the transformer core due to ferromagnetic hysteresis. When the transformer is energized, this residual flux can cause half-cycle core saturation, generating high-amplitude harmonic-rich inrush currents that may trip protective relays, damage circuit breakers, reduce CT measurement accuracy, and even trigger sympathetic inrush events causing cascading blackouts across interconnected substations. Complete demagnetization ensures safe and reliable transformer energization.
Q2: How does the XHXC105 achieve demagnetization in under 4 minutes when traditional methods take 30 minutes?
The XHXC105 employs patented DC frequency attenuation technology, which progressively reduces the applied DC current amplitude while periodically reversing current polarity. This dual-action approach simultaneously shrinks the magnetic hysteresis loop and enables magnetic pole mutual cancellation, achieving deep demagnetization far more efficiently than conventional single-direction attenuation methods used by older instruments.
Q3: Can the XHXC105 handle three-phase transformers, and what is the connection method?
Yes. For three-phase transformers, the XHXC105 requires connection only to the B-phase to achieve complete demagnetization of all three phases. For single-phase transformers, connect to terminals A and X. The degaussing output is polarity-independent—positive and negative connections are interchangeable. If the specific phase with higher residual magnetism is unknown, you can perform two to three passes across different phase combinations (AB, BC, CA).
Q4: What is the difference between Automatic and Manual modes?
In Automatic mode, the instrument performs an initial measurement phase (tens of seconds), then automatically sweeps through all four current levels—5A, 1A, 200mA, and 5mA—in sequence until the degaussing progress reaches 100%, after which it automatically discharges. This provides the highest effectiveness (≥90% per cycle) and is recommended for most applications. In Manual mode, the operator selects a single current level for targeted degaussing, which completes in approximately 3 minutes per cycle with ≥80% effectiveness—useful for specific scenarios where a particular current level is preferred.
Q5: What safety precautions should be observed when operating the XHXC105?
Key safety guidelines include: (1) Read the complete user manual before operation and follow all connection procedures. (2) Never connect or disconnect test leads while the instrument is powered on. (3) Ensure the grounding terminal is securely connected to a reliable earth ground before powering on. (4) Do not remove test clamps during the degaussing process. (5) If any abnormality occurs, immediately press the red Reset button or turn off the main power switch. (6) The instrument contains high-precision electronic components—avoid violent impact, and only qualified personnel should perform internal servicing. (7) When powered by a generator, verify the output is a clean 50Hz sine wave with proper grounding.
| Item | Qty | Description |
|---|---|---|
| Main Unit | 1 | Transformer demagnetization instrument with LCD display |
| Power Cord | 1 | AC 220V instrument power cable |
| Test Leads | 2 | Connection cables for degaussing output to transformer bushings |
| Ground Wire | 1 | Instrument safety grounding cable |
| Spare Fuse | 5 | 8A fuse for AC 220V power system |
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English documentation and technical support available — Contact us for detailed specifications and pricing