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Transformer Demagnetization Tester with DC Frequency Attenuation Technology for 35kV-330kV Power Systems| XHXC105

Transformer Demagnetization Tester with DC Frequency Attenuation Technology for 35kV-330kV Power Systems| XHXC105

Product Details:
Place of Origin: China
Brand Name: XZH Test
Certification: ISO/CE
Model Number: XHXC105
Detail Information
Place of Origin:
China
Brand Name:
XZH Test
Certification:
ISO/CE
Model Number:
XHXC105
Model NO.:
XHXC105
Color:
Black
Transport Package:
Exported Wooden Case
Trademark:
XZH TEST
Origin:
China
Supply Ability:
2000PCS/Year
Customization:
Available
After-sales Service:
Warranty Certificate
Warranty:
12 Months
Highlight:

High Light

Highlight:

Patented DC Frequency Attenuation Technology

,

Fast 4-Minute Automatic Degaussing

,

Over 90% Demagnetization Effectiveness

Trading Information
Minimum Order Quantity:
1unit
Price:
Negotiable
Packaging Details:
wooden box
Delivery Time:
5-8work days
Payment Terms:
T/T
Supply Ability:
2000unit/year
Product Description
Product Overview

The XHXC105 Transformer Demagnetization Tester is a specialized instrument designed to eliminate residual magnetism in large power transformers and instrument transformers after DC resistance testing. Utilizing patented DC frequency attenuation technology, it protects power transformers from inrush current impact during commissioning and ensures safe grid operation. Compared with previous generations, the XHXC105 adds an intelligent automatic degaussing mode, increases the LCD display size for richer information feedback, and features an intuitive two-button operation (red for selection/reset, green for confirmation/start). Most importantly, the demagnetization time has been reduced from the industry-standard 30 minutes to less than 4 minutes per cycle, with effectiveness improved from 80% to over 90%.

Residual magnetism in transformer cores, caused by the inherent hysteresis of ferromagnetic materials after voltage ratio and DC resistance measurements, can lead to severe consequences: half-cycle core saturation producing harmonic-rich inrush currents, increased reactive power consumption, protective relay misoperation, and potential large-scale blackouts due to sympathetic inrush effects on adjacent transformers. The XHXC105 effectively eliminates these risks before transformer commissioning.

XHXC105

Working Principle

The XHXC105 employs the DC frequency attenuation method—a patented technique that progressively reduces current amplitude while periodically reversing current polarity. By gradually shrinking the magnetic hysteresis loop and enabling magnetic pole mutual cancellation, the instrument achieves deep and thorough demagnetization. The built-in 16-bit AD data acquisition system ensures precise automatic current stabilization and real-time monitoring throughout the degaussing process.

Key Features
  1. Patented DC frequency attenuation technology for superior demagnetization performance
  2. Three-phase transformers require only B-phase connection to achieve complete degaussing
  3. Dual operating modes: fully automatic and manual selection with 5A, 1A, 200mA, and 5mA current options
  4. Automatic current stabilization with 16-bit AD precision data acquisition and processing
  5. Ultra-fast degaussing: automatic mode completes in under 4 minutes (vs. traditional 30 minutes)
  6. Outstanding effectiveness: automatic mode achieves over 90% per cycle, manual mode over 80%
  7. Directly compatible with DC resistance test current leads for seamless integration
  8. Real-time LCD display showing degaussing current, elapsed time, and progress percentage (0–100%)
  9. Specifically engineered for 35kV and above large power transformers and PT/CT, with optimized performance for 330kV+ ultra-high-voltage large-capacity transformers
  10. Compact and lightweight design (5 kg net weight) for convenient field deployment
Technical Specifications
Parameter Specification
Degaussing Current 5A, 1A, 200mA, 5mA (customizable)
Degaussing Modes Manual and Automatic
Degaussing Time (Manual) 3 minutes per cycle
Degaussing Time (Automatic) ≤9 minutes per cycle (full 4-level sweep)
Degaussing Effectiveness ≥90% per cycle (Automatic); ≥80% per cycle (Manual)
Degaussing Progress Display 0–100% real-time with automatic recording
Data Acquisition 16-bit AD high-precision processing
Display LCD 128 × 64 pixel matrix
Working Power Supply AC 220V ±10%, 50Hz ±1Hz
Operating Temperature -25°C to +50°C
Operating Humidity ≤90% RH
Weight 5 kg (net weight, excluding test leads)
Fuse 8A (AC 220V system backup fuse included)
Target Audience

Unlike general-purpose electrical test instruments, the XHXC105 is purpose-built for organizations managing high-voltage power assets where commissioning reliability is mission-critical:

✅ Power Transmission & Distribution Utilities — Grid operators performing pre-commissioning validation of 35kV–330kV+ power transformers at substations, where residual magnetism poses direct risks of protective relay misoperation and cascading grid failures.

✅ Transformer Manufacturing Quality Control — QC departments conducting post-production residual magnetism verification before shipment, ensuring transformers arrive at customer sites ready for safe immediate commissioning.

✅ High-Voltage Substation Maintenance Teams — Field service crews requiring a portable (5 kg), fast (under 4 minutes), and easy-to-operate (two-button) tool for routine transformer maintenance and post-repair testing.

✅ Electrical Testing & Commissioning Service Providers — Third-party testing companies offering specialized transformer pre-commissioning services, where the XHXC105's combination of speed, accuracy, and detailed progress reporting provides a competitive advantage.

Frequently Asked Questions

Q1: Why is transformer demagnetization necessary before commissioning?

After DC resistance testing or voltage ratio measurements, residual magnetism remains in the transformer core due to ferromagnetic hysteresis. When the transformer is energized, this residual flux can cause half-cycle core saturation, generating high-amplitude harmonic-rich inrush currents that may trip protective relays, damage circuit breakers, reduce CT measurement accuracy, and even trigger sympathetic inrush events causing cascading blackouts across interconnected substations. Complete demagnetization ensures safe and reliable transformer energization.

Q2: How does the XHXC105 achieve demagnetization in under 4 minutes when traditional methods take 30 minutes?

The XHXC105 employs patented DC frequency attenuation technology, which progressively reduces the applied DC current amplitude while periodically reversing current polarity. This dual-action approach simultaneously shrinks the magnetic hysteresis loop and enables magnetic pole mutual cancellation, achieving deep demagnetization far more efficiently than conventional single-direction attenuation methods used by older instruments.

Q3: Can the XHXC105 handle three-phase transformers, and what is the connection method?

Yes. For three-phase transformers, the XHXC105 requires connection only to the B-phase to achieve complete demagnetization of all three phases. For single-phase transformers, connect to terminals A and X. The degaussing output is polarity-independent—positive and negative connections are interchangeable. If the specific phase with higher residual magnetism is unknown, you can perform two to three passes across different phase combinations (AB, BC, CA).

Q4: What is the difference between Automatic and Manual modes?

In Automatic mode, the instrument performs an initial measurement phase (tens of seconds), then automatically sweeps through all four current levels—5A, 1A, 200mA, and 5mA—in sequence until the degaussing progress reaches 100%, after which it automatically discharges. This provides the highest effectiveness (≥90% per cycle) and is recommended for most applications. In Manual mode, the operator selects a single current level for targeted degaussing, which completes in approximately 3 minutes per cycle with ≥80% effectiveness—useful for specific scenarios where a particular current level is preferred.

Q5: What safety precautions should be observed when operating the XHXC105?

Key safety guidelines include: (1) Read the complete user manual before operation and follow all connection procedures. (2) Never connect or disconnect test leads while the instrument is powered on. (3) Ensure the grounding terminal is securely connected to a reliable earth ground before powering on. (4) Do not remove test clamps during the degaussing process. (5) If any abnormality occurs, immediately press the red Reset button or turn off the main power switch. (6) The instrument contains high-precision electronic components—avoid violent impact, and only qualified personnel should perform internal servicing. (7) When powered by a generator, verify the output is a clean 50Hz sine wave with proper grounding.

Package Contents
Item Qty Description
Main Unit 1 Transformer demagnetization instrument with LCD display
Power Cord 1 AC 220V instrument power cable
Test Leads 2 Connection cables for degaussing output to transformer bushings
Ground Wire 1 Instrument safety grounding cable
Spare Fuse 5 8A fuse for AC 220V power system

XHXC105 Transformer Demagnetization Tester 5A DC Degaussing Instrument

English documentation and technical support available — Contact us for detailed specifications and pricing