Transformer Demagnetization Tester (Residual Magnetism Removal)| XHXC105A
The XHXC105A power transformer degaussing instrument is a special equipment for eliminating the hazards of residual magnetism after the DC resistance test of large power transformers and instrument transformers. It plays an extremely important role in protecting power transformers from the impact of excitation inrush current and ensuring safe operation.
Due to the inherent hysteresis phenomenon of ferromagnetic materials, residual magnetism remains in the iron core after operations such as voltage ratio and DC resistance measurements. When the transformer is put into operation, the residual magnetism saturates the transformer core for half a cycle and generates a large number of harmonics in the excitation current, which not only increases the reactive power consumption of the transformer, but may also cause relay protection devices to malfunction and cause economic losses. Therefore, degaussing must be performed before the transformer is put into operation to ensure safe and normal operation.
Applications & Target Audience: The XHXC105A is positioned as a pre-commissioning residual magnetism removal instrument with degaussing effect verification, distinct from the oil testing, winding testing and insulation test instruments in the same category, as it eliminates residual magnetism in transformer cores before energization. It is engineered for power grid substation commissioning and maintenance teams preparing transformers for energization after DC resistance tests, transformer manufacturers performing factory and hand-over tests, power plant maintenance departments, large electrical equipment installation contractors, and utilities operating 330kV and above large-capacity transformers.
Key Specifications
| Parameter |
Specification |
| Model |
XHXC105A (Manual version XC-105-01) |
| Degaussing Current |
5A, 1A, 200mA, 5mA (customizable) |
| Degaussing Mode |
Manual / Automatic, 5 degaussing modes in total |
| Degaussing Time |
Manual mode: 3 min per cycle; Automatic mode: 9 min per cycle |
| Degaussing Effect |
Greater than 90% per cycle |
| Degaussing Progress |
0 ~ 100% displayed in real time |
| Working Power Supply |
AC 220V ± 10% |
| Power Frequency |
50Hz ± 1Hz |
| Ambient Temperature |
-25ºC ~ +50ºC |
| Ambient Humidity |
≤ 90% |
| Weight |
5kg (excluding test leads) |
Advanced Features
Adopts patented technology - DC frequency conversion attenuation principle;
For three-phase transformers, degaussing only the B phase is enough to achieve the degaussing purpose;
With automatic flow stabilization judgment and 16-bit AD data acquisition and processing functions;
With manual/automatic degaussing modes, a total of 5 degaussing modes;
With degaussing judgment and degaussing result reporting functions (degaussing effect verification);
Fast degaussing speed - a single cycle increased from 30 min to no more than 4 min;
Obvious degaussing effect - increased from 80% to more than 90% in a single pass;
The current line for DC resistance testing can be directly used, making it convenient to match with DC resistance testers;
Using a clear English interface with real-time display of the degaussing progress;
Suitable for eliminating residual magnetism before large-scale power transformers and instrument transformers of 35kV and above are put into operation, especially for large-capacity transformers with voltage levels of 330kV and above;
Small in size and light in weight, very suitable for on-site use; two-button operation with red (select/reset) and green (confirm/start) keys.
Instrument Overview

Working Principle
The XHXC105A adopts the DC attenuation frequency conversion principle. It uses the DC demagnetization method: the current amplitude decreases periodically, and the current polarity changes periodically, gradually shrinking the hysteresis loop and canceling the magnetic poles against each other, so as to achieve the purpose of demagnetization. In automatic mode, the system automatically demagnetizes in the sequence of 5A, 1A, 200mA and 5mA until the progress reaches 100%, then discharges automatically. For single-phase transformers, connect to terminals A and X; for three-phase transformers, connect only B and 0.
Hazards of Residual Magnetism
Residual magnetism can cause relay protection devices to malfunction, making transformer energization fail repeatedly;
The voltage surge generated when an outgoing short-circuit fault is cleared may induce protection misoperation and cause blackouts of all loads on each side;
The inrush current of one transformer being energized can induce "sympathetic inrush" in neighboring running transformers, causing widespread power outages;
Inrush current can damage transformers and circuit breakers due to excessive electrodynamic force;
It can induce switching overvoltage and damage electrical equipment;
The DC component in the inrush current over-magnetizes the CT magnetic circuit, greatly reducing measurement accuracy and the correct operation rate of relay protection;
The large number of harmonics in the inrush current seriously pollutes the power quality of the grid;
It can cause sudden grid voltage rises or drops, affecting the normal operation of other electrical equipment.
FAQ
Q1: Why must a transformer be demagnetized before energization?
After DC resistance or voltage ratio tests, residual magnetism remains in the iron core due to the hysteresis of ferromagnetic materials. When the transformer is energized, the residual magnetism saturates the core for half a cycle and generates harmonic-rich inrush current, which can cause relay protection misoperation, sympathetic inrush in neighboring transformers, equipment damage and power quality pollution. Degaussing before commissioning eliminates these risks and ensures safe operation.
Q2: How fast is the demagnetization process?
The degaussing speed is greatly improved: a single cycle has been increased from 30 minutes to no more than 4 minutes. In manual mode one cycle takes 3 minutes, and in automatic mode one cycle takes 9 minutes, with a degaussing effect of greater than 90% per cycle and real-time progress display from 0 to 100%.
Q3: How does the automatic mode work?
After selecting the automatic mode and pressing the start key, the system measures for several tens of seconds and then automatically demagnetizes in the sequence of 5A, 1A, 200mA and 5mA until the progress reaches 100%, then discharges automatically and returns to the main menu. The user does not need to repeat operations.
Q4: How is the transformer connected?
For single-phase transformers, connect the degaussing output terminals to A and X. For three-phase transformers, only connect B and 0 - degaussing only the B phase is enough to achieve the purpose. The degaussing output is not divided into positive and negative. If it is unclear which phase has large residual magnetism, demagnetize two to three times (AB, BC, CA).
Q5: Can it work together with a DC resistance tester?
Yes. The current line for DC resistance testing can be directly used, making it very convenient to match with DC resistance testers in the same test workflow. The instrument is small in size and light in weight (5kg excluding test leads), very suitable for on-site use, and works with AC 220V ± 10% power supply.